High-efficiency Pillow-type Heat Exchanger for Ice Storage Systems With Anti-Corrosion Coating
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, established in 1998 with an annual export value of US$5–10 million, is proud to present our High-efficiency Pillow-type Heat Exchanger for Ice Storage Systems with Anti-Corrosion Coating. This product is engineered to maximize thermal transfer in ice storage applications, helping facilities reduce energy costs and improve system reliability. With over two decades of manufacturing experience, Boli combines advanced fabrication techniques with durable materials to deliver a heat exchanger that stands up to demanding environmental conditions.
Our pillow-type design offers a unique flow path that enhances turbulence and heat exchange efficiency, while the specialized anti-corrosion coating ensures long service life even in aggressive media. Whether you are building a new ice storage system or upgrading an existing one, this heat exchanger is a cost-effective solution that delivers consistent performance. Below we detail its key features, technical specifications, and the benefits it brings to your operation.
Key Features & Technical Advantages
- High Thermal Efficiency – The pillow-type plate geometry creates intense turbulence, achieving heat transfer coefficients up to 30% higher than conventional shell-and-tube designs.
- Anti-Corrosion Coating – A proprietary epoxy-based coating (thickness 80–120 μm) protects against brine, glycol, and other corrosive fluids commonly used in ice storage systems.
- Compact & Lightweight – The pillow structure provides a large surface area in a small footprint, saving valuable floor space and reducing installation costs.
- Easy Maintenance – The modular design allows quick disassembly for cleaning or inspection, minimizing downtime.
- Customizable Dimensions – Available in various sizes, port configurations, and pressure ratings to match your specific system requirements.
- Durable Construction – Made from stainless steel (304/316L) or carbon steel, with laser-welded seams for leak-proof integrity.
- Wide Operating Range – Suitable for temperatures from -20°C to +120°C and pressures up to 1.6 MPa (customizable up to 2.5 MPa).
Technical Specifications (Typical Model)
| Parameter | Value |
|---|---|
| Heat Transfer Area | 0.5 – 50 m² (customizable) |
| Design Pressure | 1.0 MPa (standard), up to 2.5 MPa (optional) |
| Design Temperature | -20°C to +120°C |
| Plate Material | SS304 / SS316L / Carbon Steel |
| Coating Thickness | 80 – 120 μm |
| Connection Size | DN25 – DN150 (threaded or flanged) |
| Weight | From 15 kg to 500 kg (depending on size) |
Benefits for Your Ice Storage System
- Reduced Energy Consumption – Higher heat transfer efficiency means your chiller runs less often, lowering electricity bills.
- Extended Equipment Life – The anti-corrosion coating prevents pitting and scaling, protecting the heat exchanger from premature failure.
- Improved System Stability – Consistent thermal performance helps maintain desired ice storage temperatures, reducing peak demand charges.
- Lower Maintenance Costs – The smooth surface and corrosion resistance minimize fouling, so cleaning intervals are longer.
- Environmentally Friendly – By optimizing energy use, you reduce your carbon footprint and comply with sustainability goals.
- Versatile Integration – Our heat exchanger can be easily retrofitted into existing ice storage systems or designed into new projects.
With our factory located in Hengshui, Hebei, China, we ship to major ports including Tianjin, Qingdao, and Shanghai, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. Since 1998, we have built a reputation for reliable quality and on-time delivery, with annual export sales exceeding US$5 million.
Choose the High-efficiency Pillow-type Heat Exchanger with Anti-Corrosion Coating for your ice storage system – it’s an investment in performance and durability. Contact us today for a quote or technical consultation. We offer customized solutions to meet your exact requirements, including OEM/ODM services.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lifespan of this heat exchanger?
A: With proper maintenance and the anti-corrosion coating, the expected service life is 10–15 years, depending on operating conditions. -
Q: Can this heat exchanger be used with other fluids besides brine?
A: Yes, it is compatible with water, glycol, refrigerants, and many other non-flammable, non-aggressive media. Please consult our engineering team for specific fluid compatibility. -
Q: Do you provide custom sizes or pressure ratings?
A: Absolutely. We offer fully customizable dimensions, connection types, and pressure ratings to suit your system. Simply provide your specifications. -
Q: What is the minimum order quantity (MOQ)?
A: Our standard MOQ is 1 piece for stock sizes, but we can negotiate smaller quantities for trial orders. -
Q: How is the heat exchanger packaged for international shipping?
A: Each unit is wrapped in protective plastic, placed in a wooden crate, and secured with foam padding to prevent damage during transit. -
Q: Does the anti-corrosion coating require any special handling?
A: The coating is fully cured and resistant to most chemicals. No special handling is required, but avoid mechanical abrasion during installation. -
Q: Can you provide certificates of material or performance test reports?
A: Yes, we can provide mill test certificates, hydrostatic test reports, and other documentation upon request. -
Q: What is the typical lead time?
A: Lead time varies by order size and customization. Standard models ship within 15–20 working days; custom orders typically 25–35 working days.
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