Multi-Effect Vacuum Evaporation of Salts With 1-Year Warranty and On-Site Training
Product Spotlights
As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory brings decades of manufacturing expertise to the field of industrial separation equipment. Our Multi-Effect Vacuum Evaporation of Salts system is designed to efficiently recover salts from industrial wastewater, brine, and chemical solutions, offering a sustainable solution for salt recycling and zero-liquid discharge (ZLD) requirements. With an annual export value exceeding US$5 million and a global customer base across North America, Europe, Asia, and Oceania, we are committed to delivering reliable, energy-efficient evaporation technology backed by a 1-year warranty and on-site training to ensure seamless operation at your facility.
Key Features & Technical Specifications
- Multi-Effect Design: Utilizes multiple evaporation stages (2 to 6 effects) to maximize heat recovery, reducing steam consumption by up to 70% compared to single-effect systems.
- High Salt Recovery Rate: Achieves salt purity of 95-99% depending on feed composition, suitable for reuse in industrial processes or as commercial-grade product.
- Vacuum Operation: Low-temperature evaporation (40-80°C) minimizes scaling and corrosion, extends equipment life, and allows processing of heat-sensitive solutions.
- Corrosion-Resistant Materials: Constructed from stainless steel 304 or 316L (optional), with titanium or duplex steel available for highly corrosive feeds.
- Automated Control: PLC-based system with touch screen interface enables precise control of temperature, vacuum level, feed rate, and discharge. Optional remote monitoring.
- Compact Footprint: Modular design saves floor space and simplifies installation. Skid-mounted units available for quick deployment.
- Energy Efficiency: Integrated heat exchangers and vapor recompression options further reduce operating costs. Typical energy consumption: 20-60 kWh per ton of water evaporated.
- Easy Maintenance: Accessible design for cleaning and inspection. Anti-fouling coatings and automatic washing cycles (optional) reduce downtime.
Typical Parameters (Adjustable)
| Parameter | Standard Range | Remarks |
|---|---|---|
| Evaporation capacity | 100 – 5000 L/h | Customizable to larger sizes |
| Number of effects | 2 – 6 | More effects = higher efficiency |
| Operating temperature | 40 – 80 °C | Lower for heat-sensitive salts |
| Vacuum level | -0.08 to -0.095 MPa | Maintained by vacuum pump |
| Material of construction | SS304, SS316L, Titanium | Depends on feed chemistry |
| Power supply | 380V/415V/480V, 50/60Hz | Three-phase |
Benefits for Your Business
- Reduce Operating Costs: Lower energy consumption and fewer chemical additives needed compared to conventional thermal evaporation or crystallization.
- Environmental Compliance: Achieve zero-liquid discharge (ZLD) and recover valuable salts, helping you meet stringent environmental regulations.
- Minimal Downtime: Robust construction and easy-to-clean design ensure continuous operation. On-site training empowers your team to handle routine maintenance.
- Scalable Solutions: Whether you need a small pilot unit or a large industrial plant, we can customize the system to match your throughput and salt type.
- Global Support: With shipping ports in Tianjin, Qingdao, and Shanghai, we deliver worldwide. Our team provides remote technical support and spare parts availability.
Our factory, established in 1998, has exported to over 15 countries and regions, including North America, Europe, and Southeast Asia. With an annual export value of US$5–10 million, we have a proven track record of delivering reliable industrial equipment. Each Multi-Effect Vacuum Evaporation system undergoes rigorous quality testing before shipment. We offer a 1-year warranty covering parts and workmanship, and our engineers provide on-site training to ensure your team can operate and maintain the system with confidence. Contact us today to discuss your salt evaporation needs and request a customized quotation.
Frequently Asked Questions
-
What types of salts can be processed?
Our system can handle sodium chloride, potassium chloride, sodium sulfate, magnesium sulfate, and many other common salts. For special or corrosive salts, we recommend material of construction adjustments. -
What is the typical energy consumption?
Energy consumption depends on the number of effects and feed concentration. For a 3-effect evaporator, typical steam consumption is 0.4–0.6 kg steam per kg of water evaporated, and electrical consumption is 20–40 kWh per ton of water. -
Is on-site training included in the price?
Yes, on-site training for up to 3 days is included for standard orders. Additional training days can be arranged at a nominal cost. -
Can the system be customized for different feed concentrations?
Absolutely. We design the evaporator based on your feed composition, concentration, and desired final salt purity. Inlet concentration can range from 1% to 30% TDS. -
What is the warranty coverage?
We provide a 1-year warranty against manufacturing defects. It covers repair or replacement of defective parts. Consumable items like gaskets and seals are excluded. -
How long does installation and commissioning take?
Typically 2–4 weeks depending on system size and site conditions. Our on-site training is conducted during commissioning. -
Do you have references from similar projects?
Yes, we have installed systems for salt recovery in chemical plants, desalination brine treatment, and food processing. We can provide case studies upon request. -
What are the shipping options?
We ship from major Chinese ports (Tianjin, Qingdao, Shanghai) via sea freight. Air freight is available for smaller components. All exports are properly packed for long-distance transport.
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