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Help CenterForced Circulation Salt Evaporation Crystallizer 10000L/d Capacity Low Energy Consumption
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer established in 1998 with an annual export value of US$5-10 million. Our factory specializes in producing high-performance industrial equipment, and we are proud to introduce our Forced Circulation Salt Evaporation Crystallizer with 10000L/day capacity and low energy consumption. This crystallizer is engineered to maximize salt recovery efficiency while minimizing operational costs, making it an ideal solution for brine concentration, salt production, and chemical processing industries. With advanced forced circulation technology, our equipment ensures uniform heat transfer, reduced scaling, and consistent crystal quality. Backed by decades of manufacturing expertise and a global export network covering North America, Europe, Asia, and beyond, we deliver reliable, customizable solutions that meet the highest standards of performance and durability.
Key Features and Benefits:
- High Efficiency Forced Circulation: Designed to maintain a high flow velocity, preventing salt scaling and ensuring continuous operation with minimal downtime.
- Low Energy Consumption: Optimized heat transfer configuration reduces steam and power usage by up to 20% compared to conventional crystallizers.
- Large Daily Capacity: 10,000 liters per day processing capacity, suitable for medium to large-scale salt production lines.
- Durable Construction: Available in stainless steel 304 or 316L, ensuring long service life even in corrosive brine environments.
- Easy Maintenance: Modular design allows quick access to key components, reducing maintenance time and costs.
- Customizable Options: Heating method (steam/electric), control system (manual or PLC), and installation layout can be tailored to your specific requirements.
Technical Specifications:
| Parameter | Value |
| Daily Capacity | 10,000 L/day |
| Operating Temperature | 50°C – 100°C (adjustable) |
| Operating Pressure | Atmospheric or slightly negative pressure |
| Heating Surface Area | Customizable based on heat source |
| Material of Construction | SS304 / SS316L (optional) |
| Power Supply | 380V/50Hz or as per local standard |
| Control System | Manual / PLC with touch screen (optional) |
| Overall Dimensions | Depend on configuration; typical footprint ~6m x 3m x 4m |
| Weight | Approx. 3,500 – 5,000 kg |
How It Works: The forced circulation salt evaporation crystallizer uses a circulating pump to continuously circulate the brine through a heat exchanger, where it is heated to the desired temperature. The supersaturated solution then enters the crystallization chamber, where salt crystals grow and are separated from the mother liquor. The forced circulation design prevents scaling on heat transfer surfaces, maintaining high efficiency over extended periods. This process is particularly effective for high-concentration brine solutions and yields uniform, high-purity salt crystals.
Industrial Applications:
- Salt production from seawater, well brine, or salt lake brine
- Sodium chloride recovery in chemical processing plants
- Zero liquid discharge (ZLD) systems for wastewater treatment
- Food-grade salt manufacturing
- Industrial salt for de-icing, water softening, and other applications
Why Choose Our Factory?
Since 1998, our factory has been committed to delivering high-quality industrial equipment. With an annual export value of US$5-10 million and shipments to major ports like Tianjin, Qingdao, and Shanghai, we have established a strong global presence. Our products are exported to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions. We understand the rigorous demands of industrial clients and ensure that every crystallizer undergoes strict quality control before delivery. Our team provides full technical support, from design consultation to after-sales service. We are confident that our Forced Circulation Salt Evaporation Crystallizer will exceed your expectations in terms of performance, reliability, and cost-effectiveness.
Contact us today for a customized quotation or to discuss your specific requirements. Let our expertise help you achieve efficient salt crystallization with low energy costs.
Frequently Asked Questions
- What is the typical payback period for this crystallizer? The payback period depends on local energy costs and production scale. Due to low energy consumption, many clients see a return on investment within 12-18 months.
- Can this crystallizer handle high-impurity brine? Yes, the forced circulation design minimizes scaling, and the system can be equipped with a pre-treatment filter to handle brine with moderate impurities. For highly contaminated brine, we recommend a suitable pre-treatment solution.
- What is the required floor space and headroom? The typical footprint is about 6m x 3m, with a height of 4m. However, we can customize the layout to fit your existing facility.
- Do you provide installation and commissioning services? Yes, we offer on-site installation guidance and commissioning support. Detailed manuals and remote technical assistance are also available.
- What materials are available for corrosive environments? We offer stainless steel 304, 316L, and other corrosion-resistant alloys upon request. The standard material is SS304, which is suitable for most salt applications.
- How do you ensure product quality before shipment? Each unit undergoes a thorough factory test including pressure testing, functionality check, and performance simulation. We also provide inspection reports and certificates.
- Can the capacity be scaled up or down? Absolutely. While this model is designed for 10,000 L/day, we can customize the capacity from 1,000 L/day to 100,000 L/day based on your needs.
- What is the warranty period for this crystallizer? We offer a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty is available upon request.
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