Compact Multiple-effect Wastewater Evaporator With Automatic CIP Cleaning and Corrosion Resistant Design
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer established in 1998 with over two decades of industrial experience. We are proud to introduce our Compact Multiple-effect Wastewater Evaporator with Automatic CIP Cleaning and Corrosion Resistant Design, an advanced solution for efficient and sustainable wastewater treatment. This evaporator is engineered to reduce liquid waste volume by up to 95%, lower operational costs, and meet stringent environmental regulations. Its compact footprint makes it ideal for facilities with limited space, while the integrated automatic CIP system ensures minimal downtime and consistent performance.
Our evaporator utilizes multiple-effect evaporation technology, where the vapor from one effect is used as the heating medium for the next, achieving energy savings of 60–80% compared to single-effect systems. The corrosion-resistant design – featuring high-grade stainless steel and optional titanium alloys – guarantees long-term reliability even when treating aggressive chemical waste streams. Whether you are in the chemical, pharmaceutical, food processing, or metal finishing industry, this evaporator delivers high-concentration, low-volume effluent that simplifies disposal or recovery.
Key Features & Technical Specifications
- Multiple-Effect Efficiency: Customizable 2 to 4 effects, with a Gained Output Ratio (GOR) of up to 4.5, maximizing steam utilization.
- Automatic CIP Cleaning: Pre-programmed cleaning cycles with spray nozzles and chemical dosing – no manual disassembly required.
- Corrosion-Resistant Construction: All wetted parts made of 316L stainless steel (optional Hastelloy C-276 or titanium) with anti-corrosion coating for external surfaces.
- Compact Design: Skid-mounted unit with a footprint of only 2.5 m × 1.5 m × 2.8 m (for 1000 L/h capacity), saving valuable floor space.
- PLC & Touch Screen Control: Real-time monitoring of temperature, pressure, flow rate, and conductivity; automatic shutdown for safety.
- Low Energy Consumption: Operates with steam, electric heating, or thermal oil – energy consumption as low as 25–40 kWh per ton of water evaporated.
- High Recovery Rate: Distillate quality
| Parameter | Value |
|---|---|
| Model | CME-1000 / CME-2000 / CME-5000 |
| Evaporation Capacity | 500 – 5000 L/h (customizable) |
| Number of Effects | 2, 3, or 4 (configurable) |
| Operating Temperature | 60°C – 120°C (depending on waste type) |
| Material of Construction | 316L SS / Titanium / Hastelloy |
| Power Supply | 380V 50Hz (or as required) |
| Control System | PLC + 7-inch HMI touch screen |
| Dimensions (L×W×H) | 2.5m × 1.5m × 2.8m (for 1000 L/h) |
Customer Benefits
- Reduce waste disposal costs – up to 95% volume reduction means lower hauling and landfill fees.
- Minimize downtime – automatic CIP cleaning eliminates manual cleaning, typically saving 2–4 hours per week.
- Extend equipment lifespan – corrosion-resistant materials and coatings prevent pitting and scaling, reducing maintenance.
- Simplify compliance – produce high-quality distillate that meets discharge standards (e.g.,
- Flexible energy options – use existing steam, electricity, or waste heat to lower operating costs.
At Anping County Boli Hardware Wiremesh Products Factory, we have been serving global markets since 1998. Our annual export value exceeds US$5 million, and we ship to North America, Europe, Southeast Asia, Africa, and more. With a dedicated engineering team and a commitment to quality, we offer tailored solutions, including optional ancillary equipment such as pre-filtration systems, condensate tanks, and remote monitoring modules. Each unit undergoes rigorous factory testing before shipment.
Trust our proven track record: Over 200 units have been installed worldwide in industries ranging from chemical processing to wastewater treatment plants. Our clients consistently report energy savings of 60%+ and payback periods under 18 months. Contact us today for a free feasibility study and quotation – let us help you turn your wastewater challenge into a sustainable advantage.
Frequently Asked Questions
-
Q: What types of wastewater can this evaporator handle?
A: It is suitable for a wide range of industrial effluents, including chemical, pharmaceutical, metalworking, and food processing waste streams. However, highly viscous or explosive materials require prior evaluation. Please provide an analysis of your wastewater for a customized solution. -
Q: How often does the automatic CIP cleaning need to be performed?
A: The frequency depends on the scaling tendency of your waste. Typically, a CIP cycle is performed every 8–24 hours of operation. The system can be programmed to clean automatically based on time or conductivity thresholds. -
Q: What is the expected lifespan of the evaporator?
A: With proper maintenance and the corrosion-resistant design, the evaporator can last 15–20 years. The automatic CIP system helps prevent scale buildup, which is a major cause of wear. -
Q: Can the evaporator be integrated with existing treatment systems?
A: Yes, our compact design allows easy integration into your current wastewater line. We provide connection flanges, control interlocks, and optional pre-treatment filters to ensure seamless operation. -
Q: What is the energy consumption per ton of water evaporated?
A: For a 3-effect system, energy consumption is approximately 30–40 kWh per ton of water evaporated when using electric heating. If steam is used, the steam consumption is about 0.25–0.35 kg per kg of water evaporated. These values are typical and can vary based on feed concentration. -
Q: Do you offer customization for different capacities or materials?
A: Absolutely. We can customize the number of effects, capacity up to 10,000 L/h, and material of construction (e.g., Hastelloy, titanium) to meet your specific corrosion and temperature requirements. Contact our sales team with your parameters. -
Q: What is the lead time and shipping port?
A: Standard lead time is 30–45 days after order confirmation. We ship from Tianjin, Qingdao, or Shanghai ports. For urgent orders, expedited production may be available upon request. -
Q: How do you ensure quality and compliance?
A: Each unit is tested in-house before shipment. We follow internal quality control procedures and can provide performance test reports. Certifications are available upon request based on your destination country's requirements.
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