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Help CenterMEE MVR Evaporation System for Waste Incineration Fly Ash Washing Wastewater Treatment Zero Liquid Discharge
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As a dedicated manufacturer established in 1998, we have been committed to providing advanced industrial solutions for over two decades. Our MEE MVR Evaporation System is specifically engineered for the challenging task of treating waste incineration fly ash washing wastewater, achieving true zero liquid discharge (ZLD). This system combines mechanical vapor recompression (MVR) technology with multi-effect evaporation (MEE) to deliver high efficiency, low energy consumption, and reliable operation, making it an ideal choice for waste-to-energy plants and hazardous waste treatment facilities.
The MEE MVR system is designed to handle the complex composition of fly ash washing wastewater, which typically contains high concentrations of chlorides, sulfates, heavy metals, and other dissolved solids. By integrating MVR and MEE, our system significantly reduces the energy required for evaporation compared to traditional thermal evaporators, drastically lowering operational costs while ensuring the separation of clean water and solid salts. The recovered water can be reused in the washing process or discharged safely, and the solid residues are stabilized for landfill or further processing, meeting strict environmental regulations.
Key Features and Technical Specifications
- High Efficiency MVR Technology: Mechanical vapor recompression reuses latent heat, achieving energy savings of up to 60% compared to conventional evaporators.
- Multi-Effect Evaporation (MEE): Multiple stages (2-4 effects) maximize heat recovery and minimize steam consumption.
- Corrosion-Resistant Construction: All wetted parts are made of stainless steel 316L or higher-grade alloys, ensuring long service life in aggressive chemical environments.
- Fully Automatic PLC Control: Touch-screen interface with real-time monitoring, data logging, and remote control capability for easy operation and maintenance.
- Compact Modular Design: Pre-assembled skid-mounted units reduce installation time and footprint, suitable for retrofitting existing plants.
- Zero Liquid Discharge (ZLD) Capability: Produces high-purity distilled water (TDS
- Flexible Capacity Range: Available from 1 m³/h to 50 m³/h, with customization options for larger capacities upon request.
Technical Parameters (Typical Model)
| Parameter | Specification |
| Feed Flow Rate | 5 m³/h (customizable) |
| Evaporation Temperature | 60-85 °C (adjustable) |
| Power Consumption | ~30 kWh/m³ water removed |
| Steam Consumption | 0.15-0.25 ton steam/ton water (with MEE) |
| Distillate Quality | TDS |
| Solid Salt Purity | >95% (depending on feed composition) |
Benefits for Your Business
- Regulatory Compliance: Achieve zero liquid discharge to meet stringent local and international environmental standards.
- Cost Reduction: Low energy consumption and minimal chemical usage reduce operating expenses by up to 40%.
- Water Reuse: Recovered high-quality distillate can be recycled back into the fly ash washing process, reducing fresh water consumption.
- Waste Minimization: Converts hazardous liquid waste into stable dry solids, minimizing disposal volume and liability.
- Long Equipment Life: Robust materials and anti-scaling design ensure reliable operation with minimal downtime.
- Easy Integration: Modular design fits easily into existing wastewater treatment lines with minimal modification.
Our company, with over 25 years of manufacturing experience, has exported products to markets across North America, Europe, Southeast Asia, and the Middle East, with annual export values reaching US$5-10 million. We are a trusted partner for industrial waste treatment solutions, and our MEE MVR system has been deployed in numerous waste incineration plants, proving its reliability and performance. We provide comprehensive after-sales support, including installation guidance, commissioning, and remote troubleshooting.
We understand that each project has unique requirements. Our engineering team offers customized solutions tailored to your specific wastewater composition and capacity needs. Contact us today to discuss your project and receive a detailed proposal. With our commitment to quality and innovation, we are confident that our MEE MVR Evaporation System will deliver exceptional value for your zero liquid discharge goals.
Frequently Asked Questions
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Q: What is the typical energy consumption of the MEE MVR system?
A: The energy consumption is approximately 30 kWh per cubic meter of water removed, which is significantly lower than traditional evaporators thanks to the MVR heat recovery. -
Q: Can the system handle high chloride concentrations?
A: Yes, the system is designed to handle chloride concentrations up to 200,000 ppm and other corrosive compounds using corrosion-resistant materials such as SS316L or titanium. -
Q: How long does it take to install and commission the system?
A: A typical skid-mounted unit can be installed within 2-3 weeks, and commissioning takes about 1-2 weeks, depending on site conditions. -
Q: What is the lifespan of the main components?
A: With proper maintenance, the evaporator body and heat exchanger can last 10-15 years. The compressor (MVR fan) typically requires servicing every 5-7 years. -
Q: Do you provide customization for different feed compositions?
A: Absolutely. We offer customized design based on your wastewater analysis report, including pre-treatment, anti-scaling additives, and salt separation systems. -
Q: Is the system suitable for small-scale plants?
A: Yes, we offer capacities as low as 1 m³/h, making it feasible for smaller waste incineration facilities or pilot projects. -
Q: What kind of after-sales support do you offer?
A: We provide free remote technical support, spare parts supply, and optional on-site service by our experienced engineers. -
Q: Can the recovered salt be reused?
A: Depending on the salt purity (typically >95%), it can be used in industrial applications such as de-icing or chemical production, subject to quality testing.
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