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Help CenterCustomized Pillow Plate With 1 Year Warranty, Mill Test Report, 304 Stainless Steel
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As a leading manufacturer with over 25 years of expertise, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Customized Pillow Plate made from high-quality 304 Stainless Steel. This product is engineered to deliver superior thermal transfer efficiency, exceptional durability, and precise customization to meet your specific industrial requirements. Each plate comes with a 1-year warranty and a comprehensive Mill Test Report, ensuring traceability and quality assurance from our factory directly to your production line.
Our pillow plates are manufactured using advanced hydraulic pressing and welding techniques, creating a robust, leak-proof structure ideal for heat exchangers, tank jackets, and process cooling/heating systems. The 304 stainless steel grade provides excellent corrosion resistance, making it suitable for food processing, chemical, pharmaceutical, and dairy applications. With our annual export value exceeding US$5 million and serving markets across North America, Europe, Asia, and beyond, we have built a reputation for reliability and customization flexibility.
Key Features & Technical Specifications
- Material: Premium 304 Stainless Steel (1.4301) – resistant to corrosion, heat, and oxidation.
- Thickness Range: Customizable from 0.8mm to 3.0mm for both top and bottom sheets.
- Pillow Pattern: Diameter, depth, and spacing can be tailored to achieve desired heat transfer area and pressure drop.
- Warranty: 1-year warranty against manufacturing defects, with full support from our technical team.
- Mill Test Report: Each batch is accompanied by a certified Mill Test Report (EN 10204) verifying chemical composition and mechanical properties.
- Customization Options: Size, shape, edge preparation (plain, beveled, or flanged), and surface finish (2B, BA, hairline) available.
- Testing: 100% pressure testing (air or water) prior to shipment to ensure leak-tight integrity.
- Packaging: Securely packed in wooden crates or pallets, with custom labeling and documentation.
| Parameter | Standard Range | Remarks |
|---|---|---|
| Overall Plate Thickness | 1.5mm – 6.0mm | Depends on sheet combination |
| Pillow Height | 5mm – 20mm | Customizable |
| Working Pressure | Up to 10 bar (depending on design) | Higher pressure available on request |
| Working Temperature | -20°C to 400°C | For 304 stainless steel |
| Surface Finish | 2B, BA, No.4, etc. | Customer specification |
Advantages & Client Benefits
- Enhanced Heat Transfer Efficiency: The pillow design creates turbulent flow, improving heat transfer coefficient by up to 30% compared to conventional dimple jackets.
- Customization for Exact Fit: We can produce plates in any size up to 3000mm × 1500mm, with complex shapes to match your vessel or equipment geometry.
- Cost-Effective Solution: By sourcing directly from a manufacturer with 25+ years of experience, you eliminate middlemen and reduce lead times.
- Quality Assurance: Every plate is inspected and tested, backed by a Mill Test Report and 1-year warranty. Our factory holds internal quality management systems.
- Versatile Applications: Suitable for tank heating/cooling, food processing (e.g., chocolate, dairy), chemical reactors, pharmaceutical vessels, and brewery equipment.
- Easy Installation: Plates can be supplied with flanged edges, threaded connections, or welding bevels as per your installation requirements.
Our company, Anping County Boli Hardware Wiremesh Products Factory, established in 1998, has grown into a trusted manufacturer exporting to over 15 global markets. With an annual export value of US$5–10 million, we have the capacity to handle large-volume orders while maintaining strict quality control. Our location in Hengshui, Hebei, provides convenient access to Tianjin and Qingdao ports for efficient logistics.
Contact Us for Customized Solutions
We invite you to experience the durability and performance of our stainless steel pillow plates. Whether you need a standard design or a fully customized solution, our engineering team is ready to assist. With our 1-year warranty, Mill Test Report, and proven track record since 1998, you can be confident in the quality and reliability of every plate we deliver. Request a quote or technical drawing today – let us help you optimize your heat transfer process.
Frequently Asked Questions (FAQ)
-
What is the typical lead time for customized pillow plates?
Lead time depends on quantity and complexity. Standard sizes: 15–20 working days; fully customized: 25–30 working days. We'll confirm after design approval. -
Can you provide samples before mass production?
Yes, we can produce sample plates (cost agreed upon) to verify dimensions and performance. The cost is refundable for bulk orders. -
What certifications do you have for the 304 stainless steel?
Each batch is supplied with a Mill Test Report (MTR) from the steel mill, confirming chemical composition and mechanical properties per ASTM A240/EN 10088. -
How do you ensure the plates are leak-proof?
Every pillow plate undergoes 100% hydrostatic or pneumatic pressure testing at 1.5 times the working pressure. We also perform visual inspection and weld quality checks. -
What is the maximum size you can produce?
Our current maximum sheet size is 3000mm × 1500mm. Larger sizes can be discussed if needed, but may require special handling. -
Do you offer surface finishes like mirror polish or passivation?
Yes, we offer various finishes including 2B, BA, No.4, and passivation treatment. Please specify your requirement. -
What is the warranty coverage?
Our 1-year warranty covers manufacturing defects in material and workmanship. It does not cover misuse, corrosion from incompatible media, or damage during installation. -
Can you ship to my port via Tianjin or Qingdao?
Absolutely. We ship from Tianjin, Qingdao, Shanghai, and Foshan ports. We can arrange FOB, CIF, or DDP terms as per your preference.
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