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Help Center304 Stainless Steel Pillow Plate Heat Exchanger, 0.5mm-2.0mm Thickness, Pulse Welded, 10 Bar
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a professional manufacturer established in 1998 with over 20 years of experience in producing high-quality industrial components. Our 304 Stainless Steel Pillow Plate Heat Exchanger is engineered to deliver efficient heat transfer in demanding applications. Featuring pulse welding technology, a thickness range of 0.5mm to 2.0mm, and a working pressure rating of 10 Bar, this product is designed for reliability and longevity. Whether you need it for HVAC systems, chemical processing, or food & beverage industries, our pillow plate heat exchanger offers a cost-effective solution with superior performance.
This heat exchanger is constructed from premium 304 stainless steel, ensuring excellent corrosion resistance and durability. The pillow plate (also known as dimple plate) design creates a channeled flow path that maximizes heat transfer surface area while maintaining a compact footprint. Our pulse welding process guarantees consistent weld quality, eliminating weak points and ensuring leak-proof operation even under high pressure. The 10 Bar working pressure makes it suitable for many industrial applications, and the customizable thickness allows you to balance heat transfer efficiency with structural strength.
Key Features & Technical Specifications
- Material: 304 Stainless Steel (AISI 304) – excellent corrosion resistance, suitable for water, oils, and mild chemicals.
- Thickness Range: 0.5mm to 2.0mm – choose the optimal thickness for your pressure and thermal requirements.
- Welding Method: Pulse Welded – precise, automated welding ensures uniform seam strength and prevents heat distortion.
- Maximum Working Pressure: 10 Bar (145 psi) – reliable performance in medium-pressure systems.
- Customizable Dimensions: Length, width, and pattern can be tailored to your specific tank or vessel geometry.
- Surface Finish: Available in 2B (mill finish), BA (bright annealed), or polished finish upon request.
- Application Versatility: Ideal for heating, cooling, and process temperature control in industries like food processing, dairy, beverage, chemical, pharmaceutical, and HVAC.
- Easy Installation: Can be installed as a panel inside a tank, or as a clamp-on/immersion heat exchanger.
| Parameter | Value | Notes |
|---|---|---|
| Material Grade | 304 Stainless Steel | Equivalent to 1.4301 |
| Thickness | 0.5mm – 2.0mm | Customizable in increments |
| Welding Process | Pulse Welding | Automated, consistent quality |
| Working Pressure | 10 Bar (145 psi) | Higher pressure available on request |
| Panel Size (L x W) | Custom | Up to 3000mm x 1500mm |
| Connection Type | Threaded, Flanged, or Welded | Optional |
Advantages Over Traditional Heat Exchangers
- Higher Heat Transfer Efficiency: The pillow plate design generates turbulence in the fluid, reducing fouling and improving heat transfer coefficients compared to plain plate exchangers.
- Space-Saving Design: Compact and lightweight, it can be installed directly inside existing tanks or vessels without taking up additional floor space.
- Durable Construction: 304 stainless steel resists rust and corrosion, extending service life in harsh environments.
- Low Maintenance: Smooth surfaces and pulse welding reduce the risk of leaks and cracks, minimizing downtime.
- Versatile Mounting: Can be used as immersion panels, clamp-on jackets, or sidewall inserts – adaptable to various process requirements.
Why Choose Boli as Your Supplier?
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of metal products, serving clients worldwide. Our annual export value ranges from US$5 Million to US$10 Million, covering major markets including North America, South America, Europe, Southeast Asia, Africa, and Oceania. We ship from multiple ports (Tianjin, Qingdao, Shanghai, Foshan) to ensure fast logistics. Every pillow plate heat exchanger is manufactured with strict quality control, from raw material selection to final welding inspection. We offer customization services to meet your exact specifications, and our experienced team is ready to assist with technical inquiries.
Partner with a manufacturer that understands your needs. Our 304 Stainless Steel Pillow Plate Heat Exchanger combines proven technology, robust construction, and competitive pricing. Contact us today to discuss your project requirements or request a quotation. We are committed to providing reliable products and excellent after-sales support.
Frequently Asked Questions (FAQ)
-
What is the standard material of this pillow plate heat exchanger?
It is made of AISI 304 stainless steel, which offers good corrosion resistance for most aqueous and mild chemical applications. -
Can the thickness be customized beyond 0.5mm-2.0mm?
Yes, we can produce thicknesses outside this range upon request. However, the standard range offers the best balance for 10 Bar pressure. -
What is the maximum panel size you can produce?
Our standard maximum single panel size is 3000mm x 1500mm. Larger panels can be fabricated by welding multiple sections. -
Is this heat exchanger suitable for food-grade applications?
Yes, 304 stainless steel is food-grade and easy to clean. The smooth surface and pulse welding minimize crevices where bacteria can grow. -
What kind of fluids can be used with this product?
It is compatible with water, steam, thermal oils, and many process fluids. For aggressive chemicals, we recommend 316L or other alloys. -
Does the 10 Bar pressure rating apply to both sides?
Typically, the pressure rating is for the internal channel side. The external side (tank side) depends on tank design. Consult us for dual-pressure applications. -
How long is the lead time for customized orders?
Lead time varies based on quantity and complexity. Generally, 2-4 weeks for standard dimensions, and 4-6 weeks for large custom sizes. -
Do you provide installation or technical support?
Yes, we offer technical guidance on installation and integration. Our team can provide drawings and recommendations based on your system.
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