Pillow Plate Used for Chemical Reactor Heating, 304 SS, 0.8mm, Anti-Corrosion Coating
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a specialized manufacturer with over two decades of excellence in metal fabrication since 1998. Our Pillow Plate Used for Chemical Reactor Heating is engineered to deliver efficient, uniform heat transfer for demanding industrial processes. Made from premium 304 stainless steel with a thickness of 0.8mm and an advanced anti-corrosion coating, this plate is designed to withstand harsh chemical environments while providing reliable heating performance. Whether you need to maintain precise temperatures in a batch reactor or enhance heat exchange in a continuous process, our pillow plate offers a cost-effective and durable solution.
Key Features & Technical Specifications
- Material Excellence: Constructed from 304 stainless steel (SS304) – known for excellent corrosion resistance, high strength, and good weldability – suitable for most chemical media.
- Optimal Thickness: 0.8mm thickness balances flexibility and durability, allowing easy shaping to fit reactor contours while maintaining structural integrity.
- Anti-Corrosion Coating: A specialized coating is applied to further enhance resistance against aggressive chemicals, extending service life in acidic or alkaline environments.
- Efficient Heat Transfer: The unique pillow (dimple) design creates turbulent flow channels, significantly improving heat transfer coefficient (up to 30% higher than standard flat plates).
- Customizable Dimensions: Available in various sizes and shapes to match your specific reactor geometry – we can produce rectangular, circular, or custom-contoured plates.
- Multiple Connection Options: Plates can be supplied with welded fittings, threaded ports, or flanged connections based on your system requirements.
- Pressure Ratings: Capable of handling moderate working pressures (typically up to 6 bar, higher upon request) – please consult our engineering team for your specific application.
- Easy Installation: Lightweight yet sturdy design allows for quick mounting onto reactor walls or bottom, reducing downtime during retrofits.
Parameters Table
| Parameter | Value |
|---|---|
| Material Grade | 304 Stainless Steel (1.4301) |
| Plate Thickness | 0.8 mm (0.0315 in) |
| Coating Type | Anti-Corrosion (e.g., PTFE, epoxy, or ceramic – customization available) |
| Heat Transfer Coefficient | Up to 30% higher than standard flat plates |
| Operating Temperature Range | -20°C to 250°C (depending on coating) |
| Working Pressure | Up to 6 bar (standard), higher available on request |
| Surface Finish | 2B, BA, or as per customer specification |
| Customization | Size, shape, connection type, coating thickness |
Benefits for Your Chemical Reactor Heating
- Uniform Heating: The pillow pattern ensures even distribution of heat across the entire surface, eliminating hot spots that can degrade product quality.
- Energy Efficiency: Enhanced heat transfer means less energy input is required to reach target temperatures, reducing operating costs.
- Corrosion Protection: The anti-corrosion coating acts as a barrier against acids, alkalis, and solvents, prolonging plate life even in aggressive media.
- Space-Saving Design: Compared to external jackets, pillow plates can be integrated directly into the reactor wall, saving valuable space and simplifying insulation.
- Low Maintenance: Smooth surfaces and robust 304 SS construction resist scaling and fouling, reducing cleaning downtime.
- Versatile Applications: Ideal for reactors in chemical, pharmaceutical, food processing, petrochemical, and biodiesel industries.
At Anping Boli, we understand that every reactor system has unique requirements. Our engineering team works closely with clients to design and fabricate pillow plates that meet exact dimensional, pressure, and chemical compatibility needs. With a production capacity backed by our 20+ years of manufacturing experience and an annual export value of US$5-10 million, we deliver consistent quality with on-time delivery.
Why Choose Anping Boli?
- Established in 1998: Over 25 years of metal fabrication expertise, ensuring reliable craftsmanship.
- Global Reach: Exports to North America, South America, Europe, Asia, Africa, and Oceania – we understand international standards.
- Flexible Shipping: Available from major ports including Tianjin, Qingdao, Shanghai, and Foshan, with fast turnaround.
- Custom Solutions: We provide free technical consultation and sample production to verify performance before mass production.
- Competitive Pricing: Direct factory pricing eliminates middleman cost, offering you the best value for high-quality stainless steel pillow plates.
Ready to upgrade your reactor heating system? Contact our sales team today for a quote or technical discussion. Our pillow plates are built to last – invest in quality that delivers consistent performance year after year. We invite you to experience the Anping Boli difference.
Frequently Asked Questions
-
What is the maximum working pressure of your pillow plate?
Our standard design supports up to 6 bar, but we can engineer higher pressure ratings (e.g., 10 bar) based on your specific application. Please provide your required pressure and we will customize accordingly. -
Can the anti-corrosion coating withstand high temperatures?
Yes, the coating is selected based on your operating temperature. For example, PTFE coatings can handle up to 260°C, while ceramic coatings can withstand higher temperatures. We recommend specifying your process temperature for the best coating choice. -
What sizes are available for the pillow plate?
We offer fully customizable dimensions. Common sizes range from 300mm x 300mm to 2000mm x 3000mm, but we can produce any shape (rectangular, circular, or custom contoured) to fit your reactor geometry. -
Is the 304 stainless steel suitable for all chemical media?
304 SS is excellent for many organic and inorganic chemicals, but it may not be suitable for strong chlorides or reducing acids. We can also provide 316L or other alloys if needed. Our team can advise based on your chemical list. -
How do you ensure the plate is leak-proof during welding?
We use automated welding processes and conduct 100% hydrostatic testing on each pillow plate to confirm leak-tightness. A pressure test certificate is provided upon request. -
What is the typical lead time for an order?
For standard sizes, lead time is 15-20 working days. For custom designs, it may take 25-30 working days, depending on complexity. We can expedite urgent orders. -
Do you provide samples for testing?
Yes, we offer sample production at a reasonable cost. For new clients, we can deduct the sample cost from the first bulk order. Contact us to discuss sample requirements. -
Can I get a warranty on your pillow plates?
We provide a 12-month warranty against manufacturing defects under normal operating conditions. Our after-sales team is available for technical support worldwide.
Trust Anping Boli – your reliable partner for industrial heating solutions. Contact us now to place your order or request a customized quote.
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