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Help Center304 Stainless Steel Dimpled Plate Heat Exchanger 1.0MPa 200°C for Chemical Processing
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a trusted manufacturer with over two decades of experience in metal fabrication. Our 304 Stainless Steel Dimpled Plate Heat Exchanger, rated for 1.0MPa and 200°C, is specifically engineered for chemical processing applications where reliability, corrosion resistance, and thermal efficiency are critical. This heat exchanger combines robust construction with advanced dimpled plate technology to deliver superior heat transfer performance under demanding conditions.
The dimpled plate design creates turbulent flow paths that enhance heat transfer coefficients while minimizing fouling and pressure drop. Constructed from grade 304 stainless steel, this unit withstands corrosive chemicals, high temperatures, and elevated pressures, making it ideal for heating, cooling, condensing, and evaporation duties in chemical plants, refineries, and pharmaceutical facilities.
With annual export value exceeding US$5 Million and a global presence across North America, Europe, Asia, Africa, and Oceania, our factory ensures consistent quality and on-time delivery. We offer customizable configurations to meet specific process requirements, including adjustable plate thickness, connection sizes, and heat transfer areas.
Key Features & Technical Specifications
- High-Quality 304 Stainless Steel: Excellent corrosion resistance against acids, alkalis, and organic solvents.
- Rated Pressure: 1.0MPa: Suitable for medium-pressure chemical processes.
- Maximum Operating Temperature: 200°C: Handles high-temperature fluids without degradation.
- Dimpled Plate Design: Creates turbulent flow for enhanced heat transfer efficiency (up to 30% higher than smooth plates).
- Leak-Proof Construction: Precision laser-welded joints and gasketed connections ensure zero cross-contamination.
- Compact Footprint: Space-saving design reduces installation costs and floor space requirements.
- Easy Maintenance: Modular plate assembly allows quick disassembly for cleaning or replacement.
- Customizable Configurations: Plate thickness, connection types, and heat transfer area tailored to your process.
| Parameter | Specification |
|---|---|
| Material | 304 Stainless Steel (SUS304) |
| Design Pressure | 1.0 MPa (150 psi) |
| Design Temperature | 200°C (392°F) |
| Heat Transfer Area | From 0.5 m² to 100 m² (customizable) |
| Plate Thickness | 0.5 mm – 1.5 mm (optional) |
| Connection Size | DN25 – DN100 (flanged or threaded) |
| Gasket Material | NBR, EPDM, or PTFE (available upon request) |
Advantages for Chemical Processing
- Enhanced Thermal Efficiency: The dimpled surface increases turbulence, reducing thermal boundary layers and improving heat transfer coefficients by 20–40% compared to conventional plate heat exchangers.
- Resistance to Fouling: The self-cleaning effect of turbulent flow minimizes scaling and deposition, extending maintenance intervals and reducing downtime.
- Corrosion Resistance: 304 stainless steel withstands a wide range of chemicals, including chlorides, nitric acid, and organic compounds, ensuring long service life.
- High Pressure & Temperature Tolerance: Designed to operate safely at 1.0MPa and 200°C, meeting the demands of many chemical reactions and distillation processes.
- Cost-Effective: Compact design reduces material usage and installation costs, while high efficiency lowers energy consumption.
- Flexible Adaptation: Available in single-pass, multi-pass, or counter-flow configurations to match your process requirements.
Why Choose Anping Boli?
Since 1998, our factory has been dedicated to manufacturing high-quality wire mesh and heat exchanger products. We export US$5–10 million annually to over 30 countries, including North America, Europe, South America, and Southeast Asia. Our products are shipped from Tianjin, Qingdao, Shanghai, and Foshan ports, ensuring efficient logistics worldwide.
We maintain strict quality control through in-house testing and third-party inspection. Every heat exchanger is hydrostatically tested at 1.5 times the design pressure before delivery. Our engineering team can provide customized solutions for unique chemical processing needs, including non-standard dimensions, special gasket materials, and alternative stainless steel grades (e.g., 316L upon request).
We invite you to contact us for a quote or technical consultation. Our experienced team will respond within 24 hours to discuss your application and provide the most efficient heat exchanger solution.
Frequently Asked Questions (FAQ)
-
Q: What is the maximum operating pressure and temperature for this heat exchanger?
A: The standard rating is 1.0 MPa and 200°C. For higher pressure or temperature requirements, please contact us for custom design options. -
Q: Can this heat exchanger be used with corrosive chemicals like hydrochloric acid?
A: 304 stainless steel is suitable for many organic and inorganic acids, but for highly corrosive media like concentrated HCl, we recommend 316L or other specialized alloys. Please consult our technical team. -
Q: What are the available connection types?
A: Standard connections are flanged or threaded. Custom connections (e.g., tri-clamp, sanitary) are available upon request. -
Q: How do I clean the heat exchanger plates?
A: The dimpled plates can be easily disassembled for manual cleaning. For chemical cleaning, we recommend using mild alkaline or acidic solutions compatible with 304 stainless steel. -
Q: What is the lead time for a custom unit?
A: Typical lead time is 15–30 days for standard sizes, and 30–45 days for fully customized units depending on complexity. -
Q: Do you provide certificates of material and pressure test?
A: Yes, we provide material test certificates (MTC) and hydrostatic test reports with each shipment. -
Q: Can this heat exchanger be used for food processing?
A: Although designed for chemical processing, 304 stainless steel is food-grade. However, for food applications, we recommend optional polishing and sanitary gaskets. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty against manufacturing defects. Extended warranty options are available.
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