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Help Center304 Stainless Steel Mist Eliminator Filter Disc 100mm OD 0.5 Micron 200°C Gas Liquid Separation
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As a leading manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory is proud to present our 304 Stainless Steel Mist Eliminator Filter Disc with 100mm outer diameter and 0.5 micron filtration precision. Engineered for efficient gas-liquid separation at temperatures up to 200°C, this filter disc is designed to meet the stringent demands of industrial processes where high purity and reliability are critical. Our decades of expertise in wire mesh fabrication ensure that each disc delivers consistent performance, minimizing downtime and maintenance costs for your operations.
This mist eliminator filter disc is crafted from premium 304 stainless steel, offering excellent corrosion resistance and mechanical strength. The 0.5 micron filtration rating allows it to capture fine liquid droplets and particulates, effectively separating them from gas streams. Whether used in chemical processing, oil & gas, petrochemical, or pharmaceutical applications, this disc provides a reliable solution for improving gas purity and protecting downstream equipment.
Key Features & Technical Specifications
- High-Temperature Tolerance: Rated for continuous operation up to 200°C, suitable for hot gas streams without degradation.
- Precision Filtration: 0.5 micron absolute filtration ensures removal of fine mist and aerosols.
- Robust Construction: Made from multiple layers of 304 stainless steel knitted wire mesh, providing high void fraction and low pressure drop.
- Customizable Dimensions: Standard outer diameter is 100mm, but thickness and shape can be tailored to fit specific equipment (available upon request).
- Easy Maintenance: The disc can be cleaned and reused, offering long service life and cost savings.
- Corrosion Resistant: 304 stainless steel withstands a wide range of chemicals and humid environments.
| Parameter | Value |
| Material | 304 Stainless Steel |
| Outer Diameter | 100 mm |
| Filtration Precision | 0.5 micron |
| Maximum Operating Temperature | 200°C |
| Thickness Range | 10 mm – 50 mm (customizable) |
| Application | Gas-liquid separation (mist eliminator) |
| Pressure Drop | Low (typical |
Detailed Advantages & Client Benefits
The 304 Stainless Steel Mist Eliminator Filter Disc is designed to deliver superior performance in demanding environments. Its 0.5 micron rating ensures that even the smallest liquid droplets are captured, preventing carryover that can damage compressors, valves, or downstream catalysts. The disc's high void fraction (up to 98%) allows for high gas throughput with minimal pressure drop, reducing energy consumption and operational costs.
Unlike traditional mist eliminators that may require frequent replacement, our disc is constructed from durable 304 stainless steel knitted wire mesh that can be washed and reused. This not only extends the service life but also reduces waste and replacement expenses. The disc's resistance to temperatures up to 200°C makes it suitable for hot gas streams from dryers, condensers, or scrubbers, where other materials might fail.
For clients in the chemical, petrochemical, and pharmaceutical industries, the disc's ability to handle corrosive gases and liquids is a significant advantage. The 304 stainless steel material provides excellent resistance to a wide range of chemicals, including acids, alkalis, and organic solvents. Additionally, the disc can be customized in thickness and shape to fit specific vessel geometries, ensuring a perfect seal and optimal performance.
Our production process adheres to strict quality control standards, ensuring that each disc meets the specified filtration precision and dimensional tolerances. The discs are manufactured in our factory in Hengshui, Hebei, China, with over 20 years of experience in wire mesh products. We have exported to markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania, with an annual export value of US$5 million to US$10 million.
Frequently Asked Questions (FAQ)
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Q: Can the disc be customized to different diameters or thicknesses?
A: Yes, we offer custom sizes and thicknesses. Standard outer diameter is 100mm, but we can produce discs from 50mm to 500mm or more, with thicknesses ranging from 10mm to 50mm. Please provide your specifications for a quotation. -
Q: Is the 0.5 micron filtration absolute or nominal?
A: Our disc provides absolute filtration at 0.5 micron, meaning it captures 99.9% of particles and droplets of that size or larger, ensuring reliable separation. -
Q: What is the maximum pressure drop the disc can handle?
A: The disc is designed for low pressure drop applications. Under normal operating conditions, the pressure drop is less than 2 mbar at design flow rates. Higher pressure drops may occur at higher flow rates, but we recommend consulting our engineering team for specific conditions. -
Q: Can the disc be cleaned and reused? How?
A: Yes, the disc can be cleaned by backwashing or using compressed air, ultrasonic cleaning, or chemical cleaning depending on the contaminant. Regular cleaning extends its lifespan. We recommend inspecting the disc after each cleaning cycle. -
Q: Is this disc suitable for food-grade applications?
A: While 304 stainless steel is generally considered food-safe, if you require specific food-grade certification, please contact us to discuss options. We can provide materials that meet FDA or EU regulations upon request. -
Q: What is the typical lead time for standard discs?
A: For standard 100mm OD discs, we typically ship within 7-10 business days after order confirmation. Custom orders may require 15-20 business days depending on complexity. -
Q: How is the disc packaged for export?
A: Each disc is individually wrapped in protective material and packed in sturdy cartons or wooden crates to prevent damage during transit. We ship from ports such as Tianjin, Qingdao, Shanghai, and Foshan. -
Q: Do you offer samples for testing?
A: Yes, we can provide samples for evaluation. Please contact our sales team to discuss the sample policy and shipping costs.
With our factory established in 1998 and over 20 years of experience in manufacturing wire mesh products, Anping County Boli Hardware Wiremesh Products Factory has built a reputation for quality, reliability, and customer satisfaction. Our annual export value of US$5-10 million demonstrates our global reach and trust from clients in over 15 regions worldwide. We are committed to delivering products that meet your exact specifications, backed by rigorous quality control and responsive customer service. Contact us today to discuss your mist eliminator requirements or to place an order. We look forward to partnering with you for efficient gas-liquid separation solutions.
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