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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with an annual export value of US$5 Million – US$10 Million. Our 304 Stainless Steel Demister Filter Disc (150mm Diameter, 100 Micron Mesh) is engineered for efficient gas-liquid separation in demanding industrial environments. Crafted from premium 304 stainless steel, this disc offers excellent corrosion resistance, durability, and consistent performance, making it an ideal choice for chemical, petrochemical, and pharmaceutical applications. Discover how our precision mesh technology can optimize your separation processes.
Key Features and Benefits:
- High Precision 100 Micron Mesh: Captures fine liquid droplets (≥100 μm) effectively, reducing carryover and improving gas purity.
- 304 Stainless Steel Construction: Resists corrosion from acidic, alkaline, and high-temperature environments, ensuring long service life.
- Standard 150mm Diameter: Compatible with common vessel internals and easy to install; custom sizes available upon request.
- Efficient Gas-Liquid Separation: Reduces liquid entrainment by up to 99%, protecting downstream equipment and enhancing process efficiency.
- Low Pressure Drop: Optimized wire weave minimizes resistance while maintaining high separation efficiency, saving energy.
- Easy Cleaning and Maintenance: Can be washed or back-flushed; reusable design reduces replacement costs.
- Versatile Applications: Suitable for scrubbers, distillation columns, knockout drums, and other separation vessels.
Technical Specifications:
| Parameter | Value |
| Material | 304 Stainless Steel |
| Diameter | 150 mm (standard) |
| Mesh Opening | 100 micron |
| Wire Diameter | 0.10 – 0.15 mm (typical) |
| Open Area | Approx. 30% – 40% |
| Operating Temperature | Up to 400°C (depending on environment) |
| Thickness (Option) | Standard 10 mm, customizable |
| Packaging | Carton, wooden box, or pallet |
Detailed Product Analysis:
Our demister filter disc is woven from high-quality 304 stainless steel wires using advanced crimping and weaving techniques. The 100 micron mesh size provides a balance between separation efficiency and throughput. Each disc is precisely cut to 150mm diameter with a clean edge, ensuring a snug fit in standard gas-liquid separator housings. The wire mesh structure creates a tortuous path for gas flow, forcing liquid droplets to coalesce and fall back into the liquid phase. This mechanism significantly reduces entrainment without adding excessive pressure drop. Compared to competing products, our disc offers superior corrosion resistance in acidic environments, thanks to the 304 stainless steel material. Additionally, the disc can be easily removed for cleaning or replacement, minimizing downtime. For applications requiring higher separation efficiency, we can produce discs with finer mesh sizes (e.g., 50 micron) or multiple layers upon request. Our manufacturing process includes strict quality control—each batch is inspected for mesh uniformity, dimensional accuracy, and material composition.
Why Choose Boli Hardware Wiremesh Products?
With over 25 years of manufacturing experience, we have supplied high-quality wire mesh products to clients across North America, South America, Europe, Asia, Africa, and Oceania. Our annual export value of US$5 Million – US$10 Million reflects the trust of global customers. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. Our factory in Hengshui, Hebei, is equipped with modern weaving machines and skilled technicians. We offer customization in diameter, mesh size, thickness, and packaging to meet your specific needs. By choosing our 304 Stainless Steel Demister Filter Disc, you benefit from a reliable product backed by decades of expertise. Contact us today for a quote or technical consultation—we are ready to support your gas-liquid separation projects.
Frequently Asked Questions (FAQ):
-
Q: What is the typical lifespan of this demister disc?
A: Under normal operating conditions (non-corrosive, moderate temperature), the disc can last several years. Regular cleaning extends its life. The 304 stainless steel construction resists rust and chemical attack. -
Q: Can I use this disc for high-temperature applications?
A: Yes, 304 stainless steel can withstand temperatures up to approximately 400°C. However, the exact limit depends on the environment (oxidative or reducing). Please consult our technical team for your specific temperature requirements. -
Q: How do I clean the filter disc?
A: You can rinse the disc with water or a mild detergent, use compressed air to blow through the mesh, or soak it in a suitable solvent. Avoid abrasive brushes that may damage the wire. -
Q: Do you offer custom diameters or mesh sizes other than 150mm and 100 micron?
A: Yes, we can customize the diameter (e.g., 100mm, 200mm, 300mm) and mesh size (e.g., 50 micron, 200 micron) based on your requirements. Minimum order quantity may apply. -
Q: What packaging do you use for export?
A: We pack discs in sturdy cartons with foam padding, or in wooden crates for large quantities. Each disc is individually wrapped to prevent damage during transit. -
Q: Is this disc suitable for both vertical and horizontal separators?
A: Yes, the disc can be installed in both orientations. For horizontal vessels, ensure proper support to prevent sagging. We can also provide support grids if needed. -
Q: Do you have any quality certifications?
A: Our factory follows strict internal quality control procedures. While we do not list specific certifications here, we can provide material test reports and dimensional inspection records upon request. -
Q: How long does delivery usually take?
A: For standard sizes (150mm, 100 micron), lead time is typically 7–15 working days after order confirmation. Custom orders may take 15–25 working days. Shipping time depends on the destination.
Ready to improve your separation efficiency? Contact us for a quote or sample. Our team is committed to providing you with the best solution.
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