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Help CenterSintered Metal Fiber Mist Eliminator Filter Disc 5 Micron 250°C 1.5 Bar Pressure Drop ASME Compliant
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At Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer established in 1998 with an annual export value of US$5-10 million, we are proud to introduce our high-performance Sintered Metal Fiber Mist Eliminator Filter Disc. Engineered for demanding industrial applications, this 5-micron filter disc operates reliably at up to 250°C with a minimal pressure drop of just 1.5 Bar, while fully complying with ASME standards. Our product is designed to effectively remove liquid mists from gas streams, enhancing process efficiency and protecting downstream equipment.
Manufactured using advanced sintering technology, the filter disc features a uniform porous structure of metal fibers, offering exceptional mechanical strength and thermal stability. Whether you need to separate oil mists, water droplets, or chemical aerosols, this mist eliminator delivers consistent performance with low maintenance requirements. Its disc shape allows for easy integration into existing filter housings, and we offer customizable diameters to fit your specific system.
Key Features & Technical Specifications
- High Filtration Efficiency: 5-micron rating ensures capture of fine mist particles, reducing liquid carryover to less than 0.1% by weight.
- Superior Temperature Resistance: Withstands continuous operation at 250°C, ideal for hot gas streams in refineries and chemical plants.
- Low Pressure Drop: Only 1.5 Bar at rated flow, minimizing energy consumption and system backpressure.
- ASME Compliant: Designed and manufactured in accordance with ASME standards, ensuring safety and reliability.
- Durable Construction: Sintered metal fiber structure resists corrosion, erosion, and thermal shock, extending service life.
- Customizable Dimensions: Available in various diameters and thicknesses to match your existing equipment.
- Easy Maintenance: Can be cleaned by backwashing or chemical washing, allowing repeated use.
| Parameter | Value |
|---|---|
| Material | Sintered Stainless Steel Fiber (316L, 304, etc.) |
| Filtration Rating | 5 Micron (absolute) |
| Maximum Operating Temperature | 250°C |
| Pressure Drop (Initial) | ≤1.5 Bar |
| Compliance | ASME Section VIII Div.1 |
| Shape | Disc (customizable outer diameter and thickness) |
| Typical Applications | Oil & gas, petrochemical, pharmaceutical, power generation, food processing |
Our mist eliminator filter disc offers significant advantages over traditional mesh or ceramic filters. The sintered metal fiber structure provides high porosity and a large surface area, resulting in superior mist collection efficiency with minimal restriction to gas flow. This translates to reduced energy costs and longer operational intervals between cleanings. The disc is also resistant to fouling and can be easily regenerated, making it a cost-effective solution for continuous processes.
For customers in the chemical, oil & gas, and pharmaceutical industries, our filter disc helps meet stringent environmental regulations by reducing liquid emissions. The ASME compliance ensures that the product meets the highest safety standards, giving you peace of mind in critical applications. We also offer custom configurations such as gaskets, reinforcing rings, or alternative materials upon request.
Trust & Reliability
Anping County Boli Hardware Wiremesh Products Factory has been a leading manufacturer of wire mesh and sintered products since 1998. With an annual export value of US$5-10 million, we supply to markets across North America, South America, Europe, Asia, Africa, and Oceania. Our products are shipped from major Chinese ports including Tianjin, Qingdao, Shanghai, and Foshan. We are committed to quality control and customer satisfaction, offering competitive pricing without compromising on performance. Every filter disc is rigorously tested to ensure it meets the specified filtration precision and pressure drop requirements.
Frequently Asked Questions
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Q: What media can this mist eliminator separate?
A: It is effective for removing liquid mists (oil, water, chemical solutions) from gas or air streams. The 5-micron rating captures fine droplets. -
Q: Can the filter disc be cleaned and reused?
A: Yes, the sintered metal fiber construction allows for backwashing, ultrasonic cleaning, or chemical cleaning. Proper maintenance can extend its service life significantly. -
Q: Is the disc size customizable?
A: Absolutely. We offer custom diameters, thicknesses, and even different fiber materials (e.g., 316L, 304, Hastelloy) to suit your specific housing and process conditions. -
Q: What does ASME compliant mean for this product?
A: It means our filter disc is designed and manufactured to meet the requirements of ASME Boiler and Pressure Vessel Code (Section VIII), ensuring safe operation under pressure and temperature extremes. -
Q: What is the maximum flow rate for a typical disc?
A: Flow rate depends on disc diameter, thickness, and gas properties. Please provide your operating conditions and we can calculate the optimal size for your application. -
Q: Does the 1.5 Bar pressure drop remain constant over time?
A: The initial pressure drop is ≤1.5 Bar. As the disc collects mist, the pressure drop may increase gradually. When it reaches a certain level, cleaning is recommended to restore low pressure drop. -
Q: Can this filter be used in high-velocity gas streams?
A: Yes, the sintered metal fiber structure is robust and can withstand high flow velocities without deformation. However, we recommend consulting our engineers for specific velocity limits. -
Q: What is the lead time for custom orders?
A: Standard lead time is 15-25 working days after order confirmation, depending on quantity and customization complexity. We also offer expedited shipping options.
Contact us today to discuss your mist elimination needs. With our decades of experience and global reach, we are your reliable partner for high-quality sintered metal fiber filter discs. Let us help you optimize your process and reduce operational costs.
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