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Help CenterReplaceable Demister Filter Disc 304 SS for Mist Eliminator Tower 0.1mm Mesh 10 Bar Pressure
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer established in 1998 with over 25 years of expertise in wire mesh solutions. Our annual export value exceeds US$5 million, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. We are proud to introduce our Replaceable Demister Filter Disc 304 SS for Mist Eliminator Tower, designed to provide efficient gas-liquid separation in demanding industrial processes. This disc combines precision engineering with durable 304 stainless steel, ensuring long-lasting performance under pressures up to 10 Bar. Whether you operate in chemical processing, oil & gas, or environmental protection, our demister disc offers a reliable and cost-effective solution to enhance your tower efficiency.
Our demister filter disc is crafted from high-quality 304 stainless steel wire mesh with a fine 0.1 mm aperture, effectively capturing liquid droplets while maintaining low pressure drop. The replaceable design allows for easy maintenance and reduced downtime, making it an ideal choice for continuous operations. Below, we detail the key features and technical specifications that set this product apart.
Key Features & Benefits
- High-Efficiency Filtration: The 0.1 mm mesh size effectively removes liquid aerosols and mist as small as 10 microns, ensuring clean gas output and reducing downstream equipment corrosion.
- Durable 304 Stainless Steel: Resistant to corrosion, oxidation, and high temperatures, making it suitable for acidic, alkaline, and steam environments. The material complies with international standards for food-grade and chemical processing.
- 10 Bar Pressure Rating: Designed to withstand operating pressures up to 10 Bar (approximately 145 psi), ensuring reliable performance in moderate-pressure applications such as scrubbers, separators, and distillation columns.
- Replaceable & Easy to Install: The disc-shaped design fits standard mist eliminator tower supports. No special tools required for replacement, reducing maintenance time and labor costs.
- Customizable Dimensions: Available in various diameters and thicknesses to match your specific tower geometry. We offer custom fabrication based on your drawings or samples.
- Low Pressure Drop: Optimized wire weave structure minimizes resistance to gas flow, saving energy while maintaining high separation efficiency.
Technical Specifications
| Parameter | Value / Description |
|---|---|
| Material | 304 Stainless Steel (AISI 304, 1.4301) |
| Mesh Opening | 0.1 mm (approx. 150 mesh) |
| Wire Diameter | 0.07 mm – 0.1 mm (depending on weave) |
| Disc Diameter | Customizable (common sizes: 100 mm, 150 mm, 200 mm, 300 mm, 500 mm, or as required) |
| Thickness | Standard 10 mm – 50 mm, customizable |
| Maximum Operating Pressure | 10 Bar (145 psi) at ambient temperature |
| Maximum Operating Temperature | Up to 400°C (752°F) in non-corrosive atmospheres |
| Filtration Efficiency | ≥99% for droplets >10 microns |
| Connection Type | Flange or clamp (optional, dependent on tower design) |
Product Details & Working Principle
Our Replaceable Demister Filter Disc operates on the principle of inertial impaction and interception. As gas-liquid mixture flows through the mist eliminator tower, the fine 304 SS mesh pad captures entrained droplets, causing them to coalesce and fall back into the liquid phase. The 0.1 mm mesh provides a high surface area for droplet capture while maintaining a low pressure drop, typically less than 0.5 kPa at rated flow. This design ensures efficient separation without impeding process throughput.
The disc is manufactured from premium 304 stainless steel wire, which is woven into a uniform mesh using advanced loom technology. We then cut and shape the mesh into precision discs, with edges reinforced to prevent fraying. The entire production process is quality-controlled, with each batch tested for mesh uniformity, dimensional accuracy, and pressure resistance. Our factory, located in Hengshui, Hebei, has been a leading wire mesh supplier since 1998, and we export to over 15 major markets globally.
Applications
- Chemical & Petrochemical: Used in distillation columns, absorbers, and scrubbers to remove liquid carryover from vapor streams.
- Oil & Gas: Installed in gas-liquid separators, knock-out drums, and flare systems to prevent liquid entrainment.
- Environmental Protection: Applied in flue gas desulfurization (FGD) systems and industrial exhaust scrubbers to reduce particulate emissions.
- Food & Beverage: Suitable for steam stripping and evaporator mist elimination where hygiene is critical.
- Pharmaceutical: Used in solvent recovery and air purification systems requiring high purity.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience, we have supplied thousands of demister elements to clients worldwide. Our annual export value of US$5 million to US$10 million reflects the trust our customers place in our quality and service. We ship from major Chinese ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to any destination. Our main markets span North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. Every demister disc is individually inspected before packaging, and we offer free samples for evaluation (freight collect).
We are confident that our Replaceable Demister Filter Disc 304 SS will meet or exceed your expectations. If you require a custom diameter, multiple layers, or special surface treatment, we can accommodate your request. Contact our sales team today for a quotation or technical consultation. Experience the reliability of a manufacturer who has been perfecting wire mesh for decades.
Frequently Asked Questions (FAQ)
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Q: What is the typical lifespan of this demister disc?
A: The lifespan depends on operating conditions such as temperature, chemical exposure, and flow rate. Under normal conditions (e.g., 10 Bar, moderate temperature, non-corrosive environment), the disc can last 1–3 years. Regular cleaning can extend its service life. We recommend periodic inspection every 6 months. -
Q: Can I use this disc for high-temperature applications beyond 400°C?
A: The standard 304 SS disc is rated up to 400°C. For higher temperatures, we can supply discs made from 316L or 310S stainless steel upon request. Please provide your specific temperature requirements. -
Q: How do I install the disc in my existing mist eliminator tower?
A: The disc is designed to be placed on a support grid inside the tower. It can be held in place by a retaining ring or clamp. If your tower has a specific flange or bolt pattern, we can customize the disc with matching holes or an integrated flange. Installation instructions are provided with each order. -
Q: Is the 0.1 mm mesh fine enough to remove sub-micron droplets?
A: The 0.1 mm mesh (approximately 150 mesh) is effective for droplets >10 microns. For sub-micron particles, we recommend a finer mesh (e.g., 0.05 mm or 0.03 mm) or a multi-layer demister pad. We can produce custom mesh sizes to meet your efficiency targets. -
Q: Do you offer samples before bulk order?
A: Yes, we provide free samples (standard sizes) for evaluation. The buyer pays for freight. For custom samples, a small mold fee may apply, which will be deducted from the bulk order quantity. -
Q: What is the minimum order quantity (MOQ)?
A: Our MOQ is 10 pieces for standard sizes. For custom sizes, the MOQ may be higher depending on complexity. We are flexible and can discuss smaller quantities for trial orders. -
Q: Can I combine multiple discs to increase thickness?
A: Yes, you can stack multiple discs to achieve a thicker demister pad. However, ensure that the total pressure drop does not exceed your system’s limit. We can also manufacture a single thicker disc (e.g., 50 mm or 100 mm) if preferred. -
Q: How do I clean the disc after use?
A: Cleaning methods include backwashing with water or solvent, ultrasonic cleaning, or soaking in diluted acid (for scale removal). Avoid using wire brushes that may damage the mesh. For detailed cleaning instructions, please consult our technical support team.
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