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As a leading manufacturer based in Hengshui, Hebei, China, Anping County Boli Hardware Wiremesh Products Factory has been dedicated to producing high-quality filtration solutions since 1998. Our Sintered Copper Powder Filter Element 50 Micron is specifically designed for demanding oil and gas filtration applications, offering exceptional high flow rates while maintaining precise particle retention. Leveraging our extensive export experience (US$5M–US$10M annually) and global market reach, we deliver reliable products that enhance operational efficiency and reduce downtime.
This filter element is manufactured using advanced powder metallurgy technology, where copper powder is sintered under controlled conditions to form a porous, rigid structure. The 50-micron filtration grade ensures effective removal of solid contaminants from oil, gas, and other fluids, while the high porosity (up to 45%) minimizes pressure drop and maximizes flow capacity. Ideal for high-flow systems, this element is widely used in gas processing plants, oil refineries, petrochemical units, and hydraulic systems.
| Parameter | Specification |
|---|---|
| Material | Copper powder (sintered) |
| Filtration Grade | 50 micron (nominal) |
| Porosity | 30%–45% |
| Max Operating Temperature | Up to 200°C (customizable) |
| Max Differential Pressure | 5 bar (at 20°C) |
| Flow Rate | High flow (up to 100 L/min per 10 cm length, depending on size) |
| Dimensions | Customizable (outer diameter, inner diameter, length) |
| End Connections | Threaded (NPT/BSP), flanged, or custom |
Key Features & Benefits:
- High Flow Capacity: The open pore structure of sintered copper ensures minimal resistance, allowing high-volume filtration without sacrificing efficiency.
- Excellent Durability: Copper is naturally resistant to corrosion, oxidation, and high temperatures, making this element suitable for harsh environments.
- Reusable & Cleanable: Unlike disposable filters, this element can be backwashed or ultrasonically cleaned, significantly reducing replacement costs and waste.
- Precise Particle Retention: Uniform pore size distribution (50 micron) guarantees consistent filtration performance, protecting downstream equipment from wear.
- Customizable Design: We offer tailored dimensions, end connections, and even special shapes to fit existing housings or system requirements.
- Broad Application Compatibility: Works with a wide range of fluids including crude oil, natural gas, hydraulic oils, lubricants, and chemicals.
Technical Advantages: The sintering process creates a metallurgical bond between copper particles, resulting in a mechanically strong structure that can withstand high pressure and thermal cycling. The element exhibits excellent anti-clogging properties due to its depth filtration mechanism, extending service life. Additionally, copper’s natural antimicrobial properties help inhibit bacterial growth in certain applications.
Quality Assurance: Every filter element undergoes rigorous testing for pore size distribution, pressure drop, and burst pressure before shipment. Our factory, established in 1998, has supplied products to over 50 countries including North America, Europe, the Middle East, and Southeast Asia. With an annual export value of US$5–10 million, we have earned a reputation for timely delivery and consistent quality. We are committed to providing custom solutions and technical support to meet your specific filtration needs.
Why Choose Us? By partnering with us, you benefit from decades of manufacturing experience, strict quality control, and the ability to customize without minimum order quantity constraints. Our location in the hardware mesh industry hub of Anping County ensures competitive pricing and fast production. Whether you need a standard 50-micron element or a bespoke design, our team is ready to assist you.
Frequently Asked Questions
Q1: What is the exact filtration efficiency of the 50 micron element?
A: The 50 micron rating is nominal, meaning it captures the majority of particles ≥50 microns. Actual efficiency can exceed 95% depending on operating conditions. For higher precision, we can supply elements with tighter tolerances.
Q2: Can this filter element be cleaned and reused?
A: Yes. The sintered copper structure allows backwashing with clean fluid or ultrasonic cleaning. However, the number of cleaning cycles depends on the contaminant load and nature. We recommend periodic inspection.
Q3: Is it suitable for high-temperature gas filtration?
A: Absolutely. The element can withstand continuous temperatures up to 200°C and short-term peaks up to 250°C. For higher temperatures, we can manufacture using other alloys.
Q4: What are the available sizes and connection types?
A: We offer a wide range of standard sizes (e.g., 60mm OD, 100mm length) and can customize dimensions. Common connections include NPT threads, flanges, and sanitary ferrules.
Q5: How does the flow rate compare to other filter materials?
A: Due to the high porosity and uniform pore structure, the flow rate is significantly higher than that of woven wire mesh or ceramic filters of similar micron rating. Actual flow depends on filter area and pressure.
Q6: Is the material compatible with sour gas (H2S)?
A: Copper is generally resistant to H2S at moderate concentrations. For severe sour service, we recommend using nickel-based alloys. Please consult with our engineers for specific fluid compatibility.
Q7: What is the typical lead time?
A: Standard sizes are usually shipped within 15–20 days. Custom orders require 25–35 days, depending on complexity. We can expedite for urgent projects.
Q8: Do you offer samples for testing?
A: Yes, we provide sample elements for evaluation. The cost is negotiable and can be refunded upon bulk orders. Contact our sales team for details.
With over two decades of experience, a modern production facility, and a dedicated R&D team, Anping County Boli Hardware Wiremesh Products Factory is your trusted partner for high-performance sintered filter elements. We invite you to contact us for a quotation or technical consultation. Our team is ready to help you optimize your filtration system.
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