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Help CenterSintered Copper Powder Filter Element 50 Micron 1.6 MPa Working Pressure Corrosion Resistant
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998, headquartered in Hengshui, Hebei, China. With annual export value exceeding US$5 million and global markets spanning North America, Europe, Asia, and beyond, we are proud to present our Sintered Copper Powder Filter Element. This product is engineered for high-performance filtration in demanding environments, offering a precise 50 micron rating, robust 1.6 MPa working pressure, and exceptional corrosion resistance. Our deep expertise in powder metallurgy ensures consistent quality and reliability, making it an ideal choice for industrial filtration systems.
Product Overview
This sintered copper powder filter element is manufactured using advanced powder metallurgy techniques, where fine copper powder is compressed and sintered at high temperatures to form a porous, rigid structure. The result is a filter element with uniform pore distribution, high mechanical strength, and excellent thermal and chemical stability. It is designed to withstand operating pressures up to 1.6 MPa while maintaining efficient filtration down to 50 microns. The material's inherent corrosion resistance makes it suitable for aggressive fluids, including acids, alkalis, and organic solvents.
Key Features
- High Precision Filtration: 50 micron absolute filtration rating ensures removal of fine particles while maintaining high flow rates.
- Excellent Mechanical Strength: Sintered structure provides high collapse pressure and resistance to pressure surges up to 1.6 MPa.
- Corrosion & Chemical Resistance: Copper material offers natural resistance to many corrosive media, extending service life in harsh environments.
- Thermal Stability: Operates effectively in temperatures ranging from -200°C to +400°C (depending on media).
- Reusable & Cleanable: Can be backwashed, ultrasonically cleaned, or chemically regenerated, reducing replacement costs.
- Customizable Shapes & Sizes: Available in cylindrical, disc, or custom geometries to fit specific housing designs.
- Low Pressure Drop: Optimized porosity ensures minimal energy consumption during filtration.
Technical Specifications
| Parameter | Value |
| Material | Sintered Copper Powder |
| Filtration Rating | 50 micron (absolute) |
| Maximum Working Pressure | 1.6 MPa (232 psi) |
| Operating Temperature Range | -200°C to +400°C (depending on media) |
| Porosity | 30% - 50% (customizable) |
| Thickness | 2 mm - 10 mm (customizable) |
| Connection Type | Threaded, flanged, or custom |
| Shape | Cylindrical, disc, square, or custom |
Benefits for Your Application
- Cost Savings: Reusable design reduces filter replacement frequency, lowering total cost of ownership.
- Process Efficiency: High dirt-holding capacity and low pressure drop maintain consistent flow rates, minimizing downtime.
- Versatility: Suitable for liquid filtration (water, chemicals, oils) and gas filtration (air, steam, inert gases).
- Environmental Compliance: Washable and recyclable copper material supports green manufacturing initiatives.
- Reliability: Rigorous quality control ensures each element meets tight tolerance for pore size and mechanical strength.
Typical Applications
Our sintered copper powder filter elements are widely used in:
- Chemical processing – filtration of corrosive fluids, catalysts, and polymers.
- Petrochemical and oil & gas – removal of particulates from fuels, lubricants, and hydraulic oils.
- Pharmaceutical and food processing – sterile filtration and clarification of liquids.
- Water treatment – pre-filtration for reverse osmosis, wastewater polishing.
- Compressed air and gas systems – removal of dust, oil, and moisture.
- Automotive and aerospace – fuel and hydraulic system filtration.
FAQ
-
Q: What is the maximum working pressure of this filter element?
A: The standard working pressure is 1.6 MPa (232 psi). Custom designs can handle higher pressures upon request. -
Q: Can this filter element be cleaned and reused?
A: Yes, the sintered copper structure is durable and can be cleaned by backwashing, ultrasonic cleaning, or chemical solvents. Proper cleaning can restore up to 90% of initial flow capacity. -
Q: Is the material suitable for acidic or alkaline environments?
A: Copper exhibits good resistance to many acids, alkalis, and organic solvents. However, compatibility should be verified for specific media. We offer media compatibility testing as a service. -
Q: Can you customize the shape and size to fit my existing housing?
A: Absolutely. We can manufacture cylindrical, disc, or custom shapes with various end connections (threaded, flanged, etc.). Please provide your housing dimensions and connection type. -
Q: What is the typical lead time for production?
A: For standard sizes, lead time is 10-15 working days. Custom orders may require 20-25 working days depending on complexity. We can expedite for urgent orders. -
Q: Do you provide samples for testing?
A: Yes, we offer standard samples for evaluation. Sample cost is negotiable, and shipping is at your expense. Custom samples are also available. -
Q: How do I ensure the correct filtration rating for my application?
A: Our technical team can recommend the optimal micron rating based on your fluid properties, particle size distribution, and desired efficiency. 50 micron is a common choice for general fine filtration. -
Q: What quality certifications does your factory hold?
A: Our factory operates under strict quality management systems. While specific certifications are available upon request, we have been ISO 9001-compliant for many years (please confirm current status). We also perform 100% pressure testing on each filter element.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience, we have exported more than US$5 million annually to global markets including North America, Europe, Southeast Asia, and the Middle East. Our factory is located in Hengshui, Hebei – a renowned wire mesh and filter industrial base. We utilize advanced sintering furnaces, precision testing equipment, and a skilled workforce to deliver consistent quality. Our commitment to customer satisfaction is reflected in our flexible customization, competitive pricing, and reliable after-sales support. Whether you need a standard filter element or a custom solution, we are ready to partner with you for your filtration needs.
Contact us today for a quote or technical consultation. Let our sintered copper powder filter element enhance your process efficiency and reliability.
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