Palladium-on-Carbon Filter Element for Chemical Processing 20 Bar 150°C 316L Stainless Steel
Product Spotlights
Product Overview
As a leading manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory (established 1998) proudly presents our premium Palladium-on-Carbon Filter Element for Chemical Processing. Designed to withstand demanding conditions up to 20 bar and 150°C, this filter element is constructed from 316L stainless steel and features a high-performance palladium-on-carbon catalytic layer. It delivers exceptional filtration efficiency, corrosion resistance, and long service life, making it an ideal choice for catalyst recovery, liquid purification, and gas phase reactions in chemical plants.
Key Features & Technical Specifications
- High Pressure & Temperature Tolerance: Rated for 20 bar operating pressure and 150°C continuous operation, ensuring reliable performance in harsh chemical environments.
- Superior Material: 316L stainless steel substrate combined with a palladium-on-carbon coating provides excellent chemical resistance and catalytic activity for hydrogenation, dehalogenation, and other reactions.
- Customizable Filtration Precision: Available in micron ratings from 0.5 to 5 µm, tailored to your specific process requirements (e.g., catalyst retention, particle removal).
- Durable Construction: Pleated or wound stainless steel mesh with welded end caps, no media migration, and easy backwashing or regeneration.
- Versatile Connections: Options include flanged, threaded, or sanitary tri-clamp fittings for easy integration into existing systems.
- Enhanced Catalytic Efficiency: The palladium-on-carbon layer acts as a catalyst support, enabling simultaneous filtration and catalytic conversion in one unit.
| Parameter | Value |
|---|---|
| Material | 316L Stainless Steel + Pd/C |
| Max Operating Pressure | 20 bar |
| Max Operating Temperature | 150°C |
| Filtration Precision | 0.5 – 5 µm (custom) |
| Connection Type | Flange / Thread / Tri-Clamp |
| Length | 10, 20, 30, 40 inches (standard) |
| Outer Diameter | 2.5, 4.5, 6 inches (customizable) |
Advantages & Customer Benefits
Our Palladium-on-Carbon Filter Element offers several distinct advantages that directly benefit your operations:
- Reduced Downtime: The robust 316L stainless steel construction and easy-to-clean design minimize filter replacement frequency, keeping your production line running.
- Higher Yield: The catalytic palladium layer enhances reaction rates and selectivity, improving overall product purity and reducing waste.
- Cost-Effective: By combining filtration and catalysis in a single element, you save on equipment footprint, maintenance, and operational costs.
- Safe Operation: Designed to withstand high pressure and temperature without leakage, ensuring operator safety and process integrity.
- Global Compatibility: Our filters meet international standards and are shipped to over 15 markets worldwide, including North America, Europe, and Asia.
Why Choose Anping Boli?
With an annual export value of US$5-10 million and a production history dating back to 1998, our factory in Hengshui, Hebei, China, is dedicated to delivering high-quality wire mesh and filtration products. We offer flexible customization, competitive pricing, and reliable shipping from major ports such as Tianjin, Qingdao, Shanghai, and Foshan. Our products are trusted by clients in North America, South America, Eastern Europe, Africa, and beyond. We are committed to providing professional after-sales support and technical guidance to ensure your complete satisfaction.
Ready to optimize your chemical processing? Contact us today for a quote or free sample testing.
Frequently Asked Questions
-
Q: What is the typical lifespan of this filter element under 20 bar and 150°C?
A: Lifespan depends on the specific chemical environment, particle load, and operating cycles. Under normal conditions, the element can last 6–12 months with proper backwashing. We recommend periodic monitoring and replacement when pressure drop exceeds 0.5 bar. -
Q: Can this filter be used for both liquid and gas phase reactions?
A: Yes, the 316L stainless steel and palladium-on-carbon layer are compatible with both liquid and gas streams. However, please confirm the chemical compatibility with our technical team for aggressive solvents or extreme pH conditions. -
Q: Is the palladium-on-carbon coating stable at high temperatures?
A: The coating is thermally stable up to 150°C. For applications above this temperature, we can offer alternative catalyst supports (e.g., alumina-based) upon request. -
Q: What connection sizes are available?
A: Standard connections include 1.5" to 4" flanges (ANSI/DIN/JIS), 1" to 2" NPT/BSP threads, and 1.5" to 3" tri-clamp. Custom sizes can be produced with lead time. -
Q: Do you provide samples for testing?
A: Yes, we offer sample elements for evaluation. Please contact us with your process parameters to receive a customized sample. -
Q: How do I clean or regenerate the filter element?
A: The element can be backwashed with clean solvent or gas, or chemically cleaned with mild acids or bases. Detailed cleaning instructions are provided with each order. Avoid mechanical abrasion to protect the palladium layer. -
Q: Can I get a custom filtration precision (e.g., 0.2 µm)?
A: Yes, we can manufacture elements with micron ratings as low as 0.2 µm using specialized media. Please discuss your specific requirements. -
Q: What is the minimum order quantity (MOQ)?
A: Our standard MOQ is 10 pieces for standard sizes. For custom designs, MOQ may vary. We welcome small trial orders to test performance.
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