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Help CenterPalladium-on-Carbon Filter Element for Exhaust Gas Treatment & VOC Removal, 304 SS Housing, 200°C
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in industrial filtration solutions. With an annual export value between US$5 million and US$10 million, we serve markets across North America, South America, Europe, Asia, Africa, and Oceania. Our Palladium-on-Carbon Filter Element for Exhaust Gas Treatment & VOC Removal is designed to deliver high-efficiency catalytic oxidation, ensuring compliance with stringent emission standards. The 304 stainless steel housing provides durability and corrosion resistance, while the operating temperature of 200°C makes it suitable for a wide range of industrial exhaust streams.
This filter element combines the catalytic properties of palladium with the high surface area of activated carbon, enabling effective removal of volatile organic compounds (VOCs) and harmful gases. Whether you are treating exhaust from chemical plants, paint booths, printing facilities, or pharmaceutical processes, this product offers a reliable and cost-effective solution.
Key Features & Technical Specifications
- Catalytic Media: Palladium nanoparticles supported on high-grade activated carbon, providing excellent catalytic activity for oxidation of VOCs and CO.
- Housing Material: 304 stainless steel, offering superior resistance to corrosion, high temperatures, and mechanical stress.
- Temperature Range: Designed for continuous operation up to 200°C, with peak tolerance up to 220°C for short periods.
- Pressure Drop: Low pressure drop design ensures minimal energy consumption while maintaining high flow rates.
- Customizable Dimensions: Available in various diameters, lengths, and flange configurations to fit existing systems.
- Sealing: High-temperature gaskets (e.g., graphite or PTFE) prevent leakage and ensure safe operation.
- Regeneration: The palladium-on-carbon catalyst can be regenerated under controlled conditions, extending service life.
| Parameter | Value |
|---|---|
| Operating Temperature | Up to 200°C (392°F) |
| Maximum Pressure | 10 bar (145 psi) |
| Filter Media | Palladium on Activated Carbon (0.5~2% Pd loading) |
| Housing Grade | 304 Stainless Steel |
| Filtration Efficiency | >99% for VOCs (depending on concentration and flow) |
| Standard Dimensions | Diameter: 100~600 mm; Length: 500~2000 mm (customizable) |
| Connection Type | Flange (ANSI/DIN) or threaded |
Detailed Product Advantages
1. High Catalytic Efficiency: Palladium is a noble metal catalyst known for its exceptional activity in oxidizing VOCs, carbon monoxide, and other combustible pollutants. The porous carbon support maximizes the available surface area, ensuring rapid and complete conversion even at low temperatures.
2. Robust 304 SS Housing: The 304 stainless steel construction withstands harsh industrial environments, including acidic or alkaline gases, moisture, and thermal cycling. This extends the service life and reduces replacement frequency.
3. Customizable Design: We understand that each exhaust system has unique requirements. Our filter elements can be manufactured in various lengths, diameters, palladium loadings, and connection types to match your specific application.
4. Low Maintenance: The filter element is designed for easy installation and replacement. The catalyst can be regenerated by thermal treatment under controlled conditions, further reducing operating costs.
5. Environmental Compliance: By effectively removing VOCs and hazardous air pollutants (HAPs), this product helps industries meet local and international emission regulations, such as EPA, EU directives, and more.
Applications
- Chemical processing exhaust streams
- Paint and coating booth ventilation
- Printing and packaging industry
- Pharmaceutical manufacturing
- Semiconductor fabrication
- Waste incineration plants
- Oil and gas facilities
Trust & Reliability
With over 25 years of manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory has established a strong reputation for quality and innovation. Our products are exported to more than 15 countries across North America, Europe, Asia, and Oceania, with annual export values exceeding US$5 million. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
Every Palladium-on-Carbon Filter Element undergoes rigorous quality control checks, including pressure testing, temperature cycling, and catalytic activity verification. We offer technical support and customization services to ensure the filter performs optimally in your specific application.
Contact us today to discuss your exhaust gas treatment requirements. Our team will provide a tailored solution that balances performance, longevity, and cost-effectiveness. Let us help you achieve cleaner air and regulatory compliance.
Frequently Asked Questions (FAQ)
-
Q: What is the maximum operating temperature of this filter element?
A: The filter element is designed for continuous operation up to 200°C. Short-term peaks up to 220°C are acceptable, but prolonged exposure above 200°C may reduce the catalyst life. -
Q: Can this filter be used for both VOC removal and particulate filtration?
A: The primary function is catalytic oxidation of VOCs and gaseous pollutants. It does not remove solid particulates; a pre-filter may be required for dusty streams. -
Q: How long does the palladium-on-carbon catalyst last?
A: Catalyst lifespan depends on operating conditions (temperature, concentration of contaminants, presence of poisons). Typically, it can last 1–3 years before requiring regeneration or replacement. -
Q: Is the 304 stainless steel housing resistant to corrosion from acidic gases?
A: Yes, 304 SS offers good resistance to many corrosive environments. For highly aggressive acids or chlorides, we recommend 316L or other alloys (available upon request). -
Q: What sizes are available?
A: Standard diameters range from 100 mm to 600 mm, and lengths from 500 mm to 2000 mm. Custom sizes are available; please provide your specific dimensions. -
Q: Can the filter element be regenerated?
A: Yes, the catalyst can be regenerated by heating in an inert or reducing atmosphere to remove accumulated deposits. The housing can be reused after replacing the catalyst. -
Q: Do you offer a warranty?
A: We provide a standard warranty against manufacturing defects. Please contact our sales team for detailed warranty terms, which may vary by application. -
Q: How do I select the correct palladium loading?
A: The optimal loading (typically 0.5%–2% Pd) depends on the VOC concentration and required efficiency. Our technical team can recommend the best option based on your gas analysis.
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