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Help CenterPalladium-on-Carbon Catalyst Filter Element, 100mm Diameter, 300mm Length, 5 Bar Operating Pressure
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As a trusted manufacturer with over 25 years of experience in wire mesh and filtration products, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Palladium-on-Carbon Catalyst Filter Element with a 100mm diameter, 300mm length, and 5 Bar operating pressure. This filter element is engineered to deliver high-performance catalytic filtration in demanding industrial environments, leveraging the unique properties of palladium-on-carbon media to enhance reaction efficiency and product purity. Our commitment to precision manufacturing ensures that every filter element meets stringent quality standards, providing reliable and consistent results for your processes.
The Palladium-on-Carbon Catalyst Filter Element is specifically designed for applications where simultaneous catalysis and filtration are required, such as in fine chemical synthesis, pharmaceutical intermediate production, and hydrogenation reactions. The combination of palladium nanoparticles supported on activated carbon offers a high surface area for catalytic activity, while the robust filter structure ensures efficient removal of particulates and catalyst fines. With a diameter of 100mm and a length of 300mm, this element is suitable for various filter housings and can be customized to meet specific system requirements.
Key Features & Technical Specifications:
- High Catalytic Activity: Palladium nanoparticles distributed on carbon support provide excellent catalytic performance for hydrogenation, dehydrogenation, and other organic reactions.
- Integrated Filtration: The porous carbon matrix acts as a depth filter, capturing catalyst particles and impurities while allowing reaction products to pass through.
- Operating Pressure: Rated for 5 Bar (72.5 psi) working pressure, suitable for moderate-pressure processes.
- Dimensional Accuracy: 100mm outer diameter and 300mm length ensure compatibility with standard filter housings, with options for custom sizes.
- Corrosion Resistance: Housing material options include stainless steel (304 or 316L) for durability in corrosive environments.
- Low Pressure Drop: Optimized pore structure minimizes flow resistance while maintaining high filtration efficiency.
- Easy Regeneration: The catalyst element can be regenerated under controlled conditions, extending service life and reducing operational costs.
- Versatile Applications: Ideal for use in chemical reactors, continuous flow systems, and batch processes where catalyst recovery is critical.
| Parameter | Specification |
|---|---|
| Diameter | 100 mm |
| Length | 300 mm |
| Operating Pressure | 5 Bar |
| Catalyst Material | Palladium-on-Carbon |
| Support Media | Activated Carbon |
| Housing Material (Optional) | SS304 / SS316L |
| Maximum Temperature | Up to 200°C (depending on media) |
| Filtration Efficiency | ≥ 99% for particles > 10 μm |
Benefits for Your Operations:
- Enhanced Reaction Efficiency: The palladium-on-carbon catalyst ensures high conversion rates and selectivity, reducing reaction times and byproduct formation.
- Simplified Catalyst Recovery: The integrated filtration eliminates the need for separate catalyst separation steps, streamlining your process workflow.
- Cost Savings: The reusable nature of the filter element (with proper regeneration) lowers replacement frequency and overall operating costs.
- Improved Product Purity: Effective removal of catalyst fines and particulates leads to higher-quality final products with fewer impurities.
- Operational Safety: The robust construction and pressure rating of 5 Bar ensure safe operation in typical industrial conditions.
At Anping County Boli Hardware Wiremesh Products Factory, we have been dedicated to manufacturing high-quality wire mesh and filtration products since 1998. Our factory, located in Hengshui, Hebei, China, has an annual export value of US$5 million to US$10 million, serving clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and Asia. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide. Our team combines decades of engineering expertise with modern production techniques to deliver filter elements that meet the rigorous demands of the chemical and pharmaceutical industries. We invite you to contact us for further technical details, customization options, or bulk orders. Experience the reliability and performance of our Palladium-on-Carbon Catalyst Filter Elements for your critical applications.
Frequently Asked Questions
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Q: What is the typical lifespan of the Palladium-on-Carbon Catalyst Filter Element?
A: The lifespan depends on operating conditions, including temperature, pressure, and the nature of the feed stream. Under normal conditions, the element can be used for several cycles before regeneration is required. Regeneration can extend its life significantly. -
Q: Can the filter element be customized to different sizes or pressure ratings?
A: Yes, we offer customization options for diameter, length, and operating pressure based on your specific requirements. Please contact our sales team with your parameters. -
Q: Is the housing material included with the filter element?
A: The standard product is the filter media element only. However, we can provide stainless steel housings (304 or 316L) as optional accessories. Custom housing designs are also available. -
Q: What is the maximum operating temperature for this filter element?
A: The maximum temperature depends on the carbon support and palladium stability. Typically, it can be used up to 200°C, but higher temperatures may be possible with specialized media. Please consult our technical team for specific applications. -
Q: How do I regenerate the catalyst filter element?
A: Regeneration involves washing with appropriate solvents followed by controlled heating under inert gas to remove adsorbed contaminants. Detailed regeneration procedures are available upon request. -
Q: Are there any certifications or quality standards applied to this product?
A: Our manufacturing process follows strict quality control procedures. While specific certifications are not listed, we can provide material test reports and performance data upon request. Each element is inspected before shipment. -
Q: What is the minimum order quantity (MOQ) for this filter element?
A: MOQ varies depending on customization. For standard sizes, MOQ is typically 10 pieces. For custom sizes, please inquire. -
Q: Can I get a sample for testing before placing a bulk order?
A: Yes, sample orders are welcome. We can provide a single unit for evaluation at a nominal cost, which may be deducted from your first bulk order.
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