Palladium-on-Carbon Filter Element 10 Inch 1 Micron 304 Stainless Steel 50 Bar 80°C
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, established in 1998, brings over two decades of manufacturing expertise to the production of high-performance filtration solutions. Our Palladium-on-Carbon Filter Element (10 inch, 1 micron, 304 Stainless Steel, 50 bar, 80°C) is engineered to deliver exceptional catalytic filtration for demanding industrial applications. Combining the unique catalytic properties of palladium with the structural integrity of 304 stainless steel, this filter element ensures reliable performance, consistent particle removal, and long service life even under high pressure and temperature conditions.
Designed for critical processes that require both mechanical filtration and catalytic activity, our element is a trusted choice for companies in North America, South America, Europe, Southeast Asia, the Middle East, and beyond. With an annual export value exceeding US$5 million and shipments from major Chinese ports like Tianjin, Qingdao, and Shanghai, we have built a global reputation for quality and innovation.
▎Key Features & Technical Advantages
- Palladium-on-Carbon Media: The active palladium layer provides catalytic functionality for hydrogenation, oxidation, and other chemical reactions, while the carbon substrate ensures high surface area and efficient adsorption.
- 304 Stainless Steel Construction: Resistant to corrosion, oxidation, and mechanical stress, making it suitable for harsh chemical environments and high-flow systems.
- 1 Micron Filtration Rating: Effectively removes fine particles, ensuring product purity and protecting downstream equipment.
- High Pressure Capability: Rated for up to 50 bar (725 psi), ideal for high-pressure filtration loops in petrochemical, pharmaceutical, and gas processing industries.
- Temperature Tolerance: Operates continuously at temperatures up to 80°C, with occasional spikes to higher temperatures (consult factory for limits).
- Standard 10-inch Length: Compatible with most industry-standard filter housings, allowing easy retrofitting or replacement.
- Low Pressure Drop: Optimized pleated design minimizes flow resistance while maintaining high dirt-holding capacity.
- Customizable Options: End cap configurations, seal materials (EPDM, Viton, PTFE), and gasket types are available upon request.
▎Technical Specifications
| Parameter | Value |
| Length | 10 inch (254 mm) |
| Outer Diameter | 2.5 inch (63.5 mm) standard |
| Filtration Media | Palladium-on-Carbon |
| Support Material | 304 Stainless Steel mesh / perforated core |
| Micron Rating | 1 micron (nominal / absolute, depending on test) |
| Maximum Operating Pressure | 50 bar (725 psi) |
| Maximum Operating Temperature | 80°C (176°F) |
| End Cap Configuration | Double open-end (DOE), flat gasket, or fin-tail (optional) |
| Seal Material | Viton, EPDM, or PTFE (user-selectable) |
| Flow Rate | Up to 20 L/min (depending on fluid viscosity and pressure) |
▎Customer Benefits
- Enhanced Process Efficiency: The catalytic palladium layer enables simultaneous filtration and reaction, reducing the need for separate catalytic stages.
- Cost Savings: Durable 304 SS construction extends service life, minimizes replacement frequency, and lowers total cost of ownership.
- Reliable Particle Removal: 1 micron absolute rating ensures consistent product quality and protects sensitive equipment from fouling.
- High Safety Margins: Rated for 50 bar and 80°C, our element withstands extreme operating conditions without failure.
- Global Compatibility: Standard 10-inch size fits most housings, simplifying integration into existing systems.
- Technical Support: Our experienced engineering team provides application guidance, custom sizing, and prototyping services.
▎Trust & Credibility
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of filtration and wire mesh products. With an annual export value of US$5–10 million and shipments to over 15 countries including North America, Europe, Southeast Asia, and the Middle East, we have proven our ability to meet international quality standards. Our factory is equipped with advanced production lines, precision testing equipment, and a rigorous quality control system. Every Palladium-on-Carbon filter element undergoes pressure testing, bubble point testing, and dimensional inspection before shipment. We are committed to providing reliable, cost-effective filtration solutions that meet your exact requirements. Contact us today to discuss your application or request a sample for evaluation.
▎Frequently Asked Questions (FAQ)
-
Q: What is the difference between a standard filter and a palladium-on-carbon filter?
A: A palladium-on-carbon filter combines mechanical filtration with catalytic activity. The palladium layer facilitates chemical reactions (e.g., hydrogenation, oxidation) while the carbon substrate provides high surface area for adsorption. This dual functionality makes it ideal for applications where both particle removal and catalytic conversion are required. -
Q: Can this filter element be used in high-temperature steam sterilization?
A: The maximum continuous operating temperature is 80°C. For short-term steam sterilization at higher temperatures, please consult our technical team to evaluate compatibility with the seal and media materials. Custom configurations may be available. -
Q: What seal materials are available, and how do I choose?
A: Common seal materials include EPDM (good for water and mild chemicals), Viton (excellent for acids, oils, and high temperatures), and PTFE (chemically inert, suitable for aggressive solvents). The choice depends on your fluid chemistry and operating temperature. We can recommend the best option based on your application. -
Q: Is the 1 micron rating nominal or absolute?
A: Our standard rating is nominal (≥ 90% removal efficiency at 1 micron). If absolute filtration (99.98% efficiency) is required, we can produce elements with a tighter specification. Please specify your efficiency requirement when ordering. -
Q: What is the typical pressure drop across the element at design flow?
A: For clean water at 20 L/min and 25°C, the initial pressure drop is approximately 0.3 bar. As the element loads with particles, the pressure drop will increase. We recommend replacing the element when the ΔP reaches 2.0 bar. Actual values depend on fluid viscosity and contaminant load. -
Q: Can I get a custom length or diameter?
A: Yes, we offer customization services. Common lengths include 20, 30, and 40 inches, and outer diameters can be adjusted to fit specific housings. Minimum order quantities may apply. Contact our sales team with your dimensions. -
Q: How do I ensure the filter element is compatible with my existing housing?
A: Please provide your housing’s inner diameter, length, and end cap configuration (e.g., DOE, 222, 226). Our engineering team will verify compatibility and suggest the correct adapter or gasket if needed. -
Q: What is the typical lead time for this product?
A: For standard 10-inch elements, lead time is typically 7–15 working days depending on quantity. Custom orders may require 15–25 working days. We offer expedited shipping for urgent requests.
Note: All specifications are subject to change without notice. For precise technical data, please request a datasheet from our sales team.
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