Contact Platform Support
Help CenterSanitary Catalyst Filter for Palladium-on-Carbon CIP Design 1.0μm 304SS Housing 250L/h Flow Rate
Product Spotlights
Related Products
-
2-Year Warranty Catalyst Filter for Palladium-on-Carbon With Mill Test Report 316L SanitaryNegotiableMOQ: 1 Piece -
304 Stainless Steel Catalyst Filter for Palladium-on-Carbon 50 Micron Mesh 150°C Max Operating TemperatureNegotiableMOQ: 1 Piece
-
Pharmaceutical Grade Catalyst Filter for Palladium-on-Carbon in API Synthesis 0.2μm Sterile GradeNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Filter Element 1 Year Warranty Mill Test Report Included Standard CompliantNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Filter Element 12 Month Warranty 304 SS 10 Bar 100°C Technical SupportNegotiableMOQ: 1 Piece
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a specialized manufacturer with over two decades of experience since 1998. Our Sanitary Catalyst Filter for Palladium-on-Carbon CIP Design is engineered to meet the stringent demands of pharmaceutical and fine chemical industries, ensuring maximum recovery of precious Pd/C catalysts while maintaining CIP (Clean-in-Place) compatibility. Built with a 304 stainless steel housing and 1.0 μm filtration rating, this filter delivers a stable 250 L/h flow rate, offering a reliable solution for catalyst filtration and reuse.
This filter is designed to handle the unique challenges of palladium-on-carbon (Pd/C) catalyst slurries, which often require high solids retention, low pressure drop, and easy cleaning. The CIP design allows for in-place cleaning without disassembly, reducing downtime and labor costs. The 304 stainless steel housing provides excellent corrosion resistance and durability, while the sanitary tri-clamp connections ensure quick installation and leak-proof operation. Whether you are processing active pharmaceutical ingredients (APIs), fine chemicals, or specialty intermediates, this filter is an ideal choice for enhancing production efficiency and catalyst lifecycle.
Key Features & Technical Specifications
- High Retention Efficiency: 1.0 μm absolute filtration rating ensures capture of fine Pd/C particles, minimizing catalyst loss.
- CIP-Optimized Design: Smooth internal surfaces with no dead zones allow effective cleaning with CIP protocols, reducing cross-contamination risks.
- Robust 304SS Construction: Full 304 stainless steel housing and internals resist chemical attack from solvents, acids, and alkali used in catalyst handling.
- Consistent Flow Rate: Designed for 250 L/h nominal flow, with capability to handle peak flows up to 300 L/h (depending on slurry viscosity).
- Sanitary Finish: Internal surface roughness Ra ≤ 0.8 μm, compliant with sanitary standards for food and pharmaceutical applications.
- Easy Maintenance: Quick-opening clamps allow fast element replacement or inspection without tools.
| Parameter | Specification |
|---|---|
| Housing Material | 304 Stainless Steel (SS304) |
| Filtration Rating | 1.0 μm (nominal) |
| Flow Rate | 250 L/h (at 1 bar ΔP, water) |
| Maximum Operating Temperature | 150°C (customizable to 200°C) |
| Maximum Operating Pressure | 10 bar (145 psi) – optional higher |
| Connections | Sanitary Tri-Clamp (1.5" or 2", customizable) |
| Filter Element Area | 0.05 m² (approx.) |
| Weight | Approx. 8 kg (complete assembly) |
Benefits for Your Production
- Reduced Catalyst Loss: The 1.0 μm rating captures even fine Pd/C particles, allowing you to recover and reuse up to 99% of catalyst, significantly lowering operating costs.
- Minimized Downtime: CIP design eliminates the need for manual disassembly, cutting cleaning cycles from hours to minutes.
- Improved Product Quality: Sanitary finish and no dead spaces prevent bacterial growth and particle accumulation, ensuring consistent filtrate quality.
- Compliance with GMP: Suitable for pharmaceutical and food-grade applications where cleanliness and traceability are critical.
- Long Service Life: 304SS housing resists pitting and stress corrosion, providing years of reliable performance even in aggressive chemical environments.
Trusted Manufacturing Partner
Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer since 1998, with annual export value exceeding US$5 million. Our products are shipped to major ports including Tianjin, Qingdao, Shanghai, and Foshan, serving markets across North America, South America, Europe, Southeast Asia, the Middle East, and Africa. We understand the critical nature of catalyst filtration in your processes and have built a reputation for consistent quality, on-time delivery, and technical support. Each filter undergoes rigorous testing for pressure integrity and filtration performance before shipment. Our experienced engineering team can also customize the filter to meet specific flow rates, connection sizes, or pressure ratings. Contact us today to discuss your Pd/C catalyst filtration requirements and request a quotation or sample.
Frequently Asked Questions
Q1: Can this filter handle high concentrations of Pd/C catalyst?
Yes, the filter is designed to handle slurry concentrations up to 10% w/w (typical). For higher concentrations, a pre-filter or larger filter area may be recommended – please contact us for a customized solution.
Q2: Is the filter element replaceable?
Absolutely. The filter uses a replaceable sintered mesh element that can be cleaned or replaced. We offer spare elements in various materials (304SS, 316SS) and micron ratings.
Q3: What is the typical pressure drop across the filter?
Clean pressure drop at 250 L/h is approximately 0.2–0.5 bar, depending on viscosity. As the element captures solids, pressure drop increases; we recommend cleaning when ΔP reaches 1.5 bar.
Q4: Can the filter be used with solvents like methanol or ethyl acetate?
Yes, the 304SS housing and element are compatible with most organic solvents. However, for highly corrosive solvents (e.g., strong acids), we recommend upgrading to 316SS or special alloys – consult our technical team.
Q5: What CIP cleaning agents are recommended?
We recommend using warm water, followed by dilute caustic solution (0.5–1% NaOH) and rinse. For organic residues, a solvent flush may be used. Always verify compatibility with your specific process conditions.
Q6: Do you provide certificates of material or hydrostatic test?
Yes, we can provide material certificates (EN 10204 3.1) and hydrostatic test reports upon request. These are standard for our pharmaceutical-grade filters.
Q7: What is the lead time for this filter?
Standard lead time is 15–20 working days after order confirmation. Custom orders may require additional time. We maintain a stock of common configurations for faster delivery.
Q8: Can you supply a complete system with pump and control panel?
Yes, we can integrate the filter into a complete skid-mounted system including pump, pressure gauges, and control valves. Please provide your process requirements for a tailored solution.
* All specifications are subject to change without notice. Please confirm with our sales team for your specific application.
Send Inquiry to This Supplier
You May Also Like
-
Palladium-on-Carbon Filter Element 20 Inch 0.2 Micron 316 Stainless Steel 30 Bar 120°CNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Filter Element for Pharmaceutical Catalyst Recovery 0.5 Micron 304 SSNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Filter Element 1/2" NPT 304 Stainless Steel 10 Bar 100°C 5 GPMNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Filter Element for Chemical Processing 20 Bar 150°C 316L Stainless SteelNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Filter Element 2" Tri-Clamp 304 SS 15 Bar 200°C 7 GPMNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Filter Element 4.5" OD 10 Bar 100°C 304 SS 1/4" NPTNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Filter Element 10 Inch 1 Micron 304 Stainless Steel 50 Bar 80°CNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Filter Element 0.5 Micron 316L SS 20 Bar 150°C 3 GPMNegotiableMOQ: 1 Piece
-
Palladium-on-Carbon Catalyst Filter Element, 100mm Diameter, 300mm Length, 5 Bar Operating PressureNegotiableMOQ: 1 Piece
-
304 Stainless Steel Palladium-on-Carbon Filter Element, 0.5 Micron, 250°C Max Temp, 10 Bar Pressure RatingNegotiableMOQ: 1 Piece
