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Help Center316L Stainless Steel Catalyst Filter for Palladium-on-Carbon, 10 Micron, 400°C, 150 PSI Rated
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As a leading manufacturer from Anping County Boli Hardware Wiremesh Products Factory (established in 1998), we offer a specialized 316L Stainless Steel Catalyst Filter for Palladium-on-Carbon with a 10 micron filtration rating, designed to withstand temperatures up to 400°C and pressures up to 150 PSI. This filter element is engineered to provide reliable solid-liquid or solid-gas separation in demanding catalytic processes, ensuring high recovery rates of expensive precious metal catalysts while maintaining continuous operation. Our decades of experience in wire mesh and filter fabrication guarantee consistent quality and performance for your industrial applications.
The filter is constructed from premium 316L stainless steel, offering excellent corrosion resistance and high-temperature strength. The 10 micron nominal pore size efficiently captures fine Palladium-on-Carbon particles while allowing the desired liquid or gas to pass through. With a maximum operating temperature of 400°C and pressure rating of 150 PSI, this filter is suitable for many chemical, pharmaceutical, and petrochemical processes where catalyst recovery is critical. The robust design minimizes downtime and maintenance costs, making it a cost-effective solution for long-term use.
Key Features & Benefits
- High Temperature Resistance: Rated for continuous operation at 400°C without deformation or loss of filtration efficiency.
- High Pressure Capability: Designed to safely handle 150 PSI (10.3 bar) differential pressure, ideal for pressurized reactor systems.
- Superior Corrosion Resistance: 316L stainless steel is resistant to chlorides, acids, and alkalis, ensuring long service life in harsh environments.
- Precise Filtration: 10 micron absolute or nominal rating ensures consistent particle retention for Palladium-on-Carbon catalyst fines.
- Easy to Clean & Regenerate: Suitable for backwashing, chemical cleaning, or ultrasonic cleaning, allowing reuse and extended service life.
- Customizable Configurations: Available in various diameters, lengths, end connections (flange, threaded, tri-clamp, etc.), and with or without support cores.
- Reduced Maintenance Downtime: Robust construction reduces the need for frequent replacements, improving overall production efficiency.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | 316L Stainless Steel (SUS316L) |
| Filtration Rating | 10 Micron (nominal / absolute available) |
| Max Operating Temperature | 400°C (752°F) |
| Max Operating Pressure | 150 PSI (10.3 bar) at 400°C |
| Filtration Type | Surface filtration & depth filtration |
| End Connections | Flange, NPT, BSP, Tri-clamp (customizable) |
| Surface Finish | Pickled & passivated, or electropolished |
Typical Applications
- Palladium-on-Carbon (Pd/C) catalyst recovery in hydrogenation reactions
- Fine chemical and pharmaceutical intermediate filtration
- Catalyst removal from high-temperature gas streams
- Continuous stirred-tank reactor (CSTR) and fixed-bed reactor outlet filtration
- Petrochemical slurry and catalyst separation
Why Choose Our Filter?
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of wire mesh and filter elements, exporting to over 20 countries and regions worldwide with an annual export value of US$5-10 million. Our factory is located in Hengshui, Hebei, China, the renowned wire mesh capital. We have a dedicated R&D team and rigorous quality control processes to ensure each filter meets the highest standards. With our experienced engineering support, we can customize filters to fit your exact installation requirements, including special dimensions, connection types, and micron ratings. We provide competitive pricing, fast lead times, and reliable after-sales service. Contact us today to discuss your catalyst filtration needs and request a quote or sample for testing.
Frequently Asked Questions
Q1: Can this filter be used for both liquid and gas applications?
A: Yes, the 316L stainless steel catalyst filter is suitable for both liquid and gas filtration, as long as the operating conditions (temperature and pressure) are within the rated limits. For gas applications, the pressure drop may differ, and we recommend consulting our technical team for precise sizing.
Q2: What is the typical lifespan of the filter under normal operating conditions?
A: The lifespan depends on the process conditions, such as particle loading, temperature cycles, and cleaning methods. With proper backwashing or chemical cleaning, many filters can last several years. The 316L material provides excellent durability, and we can provide expected service life estimates based on your specific parameters.
Q3: Can you provide filters with different micron ratings (e.g., 5 micron, 20 micron)?
A: Absolutely. While 10 micron is a standard option, we offer custom micron ratings from 1 micron up to 100 micron or more. Just let us know your required particle retention size, and we can manufacture accordingly.
Q4: Is the filter suitable for continuous operation at 400°C?
A: Yes, the 316L stainless steel material maintains its mechanical strength at 400°C, and the filter is designed for continuous operation at that temperature. However, the maximum pressure rating (150 PSI) is valid at 400°C; for higher temperatures, the pressure capability may be reduced. Please check with our engineers for your specific thermal profile.
Q5: What end connections are available?
A: We offer a variety of end connections including flanges (ANSI, DIN, JIS), threaded (NPT, BSP), tri-clamp, and custom designs. The filter can be supplied with or without a support core. Please specify your connection type when ordering.
Q6: Can I get a sample for testing before placing a bulk order?
A: Yes, we provide sample filters for evaluation. The sample cost and shipping can be arranged. After testing, if you confirm the performance, we can move forward with production quantities. Contact our sales team for details.
Q7: Do you offer certifications or material test reports?
A: Yes, we can provide material test certificates (MTC) for the 316L stainless steel, as well as dimensional inspection reports and pressure test certificates upon request. Please note that no third-party certifications are claimed unless explicitly stated in the order.
Q8: How do I clean the filter when it becomes clogged?
A: The filter can be cleaned by backwashing with a suitable solvent or water, ultrasonic cleaning, or chemical soaking (e.g., using mild acids or alkalis). Avoid abrasive cleaning that may damage the filter surface. Our technical support can provide recommended cleaning procedures based on your process fluids.
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