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Help CenterAutomatic Backwash Palladium-on-Carbon Catalyst Filter With PLC Control, 5 Micron, 316L SS Housing
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with an annual export value of US$5-10 million. Our Automatic Backwash Palladium-on-Carbon Catalyst Filter with PLC Control, 5 Micron, 316L SS Housing is engineered to deliver superior filtration performance for demanding catalyst recovery processes. Combining advanced automation with robust construction, this filter ensures consistent operation, minimal downtime, and extended catalyst life. Discover how our expertise in wire mesh and filtration systems can optimize your production efficiency.
Product Overview: This filter is designed specifically for the filtration of palladium-on-carbon (Pd/C) catalysts, commonly used in pharmaceutical, chemical, and fine chemical industries. The 5 micron filtration precision effectively captures fine catalyst particles, reducing losses and improving product purity. The 316L stainless steel housing offers excellent corrosion resistance and durability, even in harsh chemical environments. With PLC-controlled automatic backwash, the system self-cleans without manual intervention, ensuring continuous operation and consistent flow rates.
Key Features & Technical Specifications
- Automatic Backwash System: PLC-controlled backwash cycle triggers automatically based on differential pressure or time, reducing filter clogging and maintaining high throughput. No manual cleaning required.
- 5 Micron Filtration Precision: Captures fine palladium-on-carbon catalyst particles, minimizing catalyst loss and improving downstream product quality. Suitable for slurry and liquid filtration.
- 316L Stainless Steel Housing: High corrosion resistance, suitable for acidic, alkaline, and organic solvents. Meets industry standards for hygiene and cleanability.
- PLC Control Panel: User-friendly interface with adjustable parameters (backwash interval, duration, pressure thresholds). Supports remote monitoring and integration with plant SCADA systems.
- Compact Design: Space-saving footprint, easy to install in existing production lines. Optional customizations for inlet/outlet connections and mounting arrangements.
- Low Maintenance: Robust construction with minimal moving parts reduces wear and tear. Easy access to filter elements for inspection or replacement.
| Parameter | Specification |
| Material | 316L Stainless Steel |
| Filtration Precision | 5 Micron |
| Max Working Pressure | 10 bar (customizable) |
| Max Operating Temperature | 120°C (customizable) |
| Backwash Control | PLC (Programmable Logic Controller) |
| Inlet/Outlet Connection | DN50 / DN80 (customizable) |
| Power Supply | 220V / 380V, 50/60Hz |
| Weight | ~150 kg (depends on size) |
Benefits to Your Operation
- Increased Catalyst Recovery: The 5 micron filter captures more than 99% of catalyst particles, directly reducing raw material costs. Typical payback period is less than 6 months.
- Reduced Labor Costs: Automatic backwash eliminates manual cleaning, freeing up operators for other tasks. PLC control ensures consistent performance without human error.
- Improved Product Quality: Cleaner filtrate means fewer impurities in downstream processes, leading to higher yields and better final product specifications.
- Extended Equipment Life: 316L SS housing resists corrosion and wear, even in aggressive chemical environments. The filter is built to last for years with minimal maintenance.
- Process Flexibility: Customizable settings allow adaptation to different catalyst loads, flow rates, and operating conditions. The filter can handle both batch and continuous processes.
Trust & Reliability
Anping County Boli Hardware Wiremesh Products Factory has been a leading manufacturer of filtration and wire mesh products since 1998. With annual export value exceeding US$5 million, we serve clients across North America, South America, Europe, Asia, Africa, and Oceania. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide. We have a dedicated R&D team that continuously improves our filter designs to meet the evolving needs of the chemical and pharmaceutical industries. Our quality control system ensures every filter passes rigorous testing before shipment.
Why choose our Automatic Backwash Pd/C Catalyst Filter?
- Over 25 years of manufacturing experience
- Customizable design to fit your specific process requirements
- Competitive pricing with OEM/ODM services available
- Full technical support and after-sales service
- Fast sample delivery and short lead times
Contact us today for a quote or to discuss your filtration needs. Our team is ready to provide you with the best solution for your catalyst recovery and liquid filtration challenges.
Frequently Asked Questions (FAQ)
Q1: How does the automatic backwash work?
The PLC monitors differential pressure across the filter. When pressure reaches a preset level (or after a set time interval), the backwash cycle initiates automatically. The filter reverses flow through the media, flushing out trapped particles. The system then returns to normal filtration. No manual intervention is needed.
Q2: What is the typical backwash frequency?
Backwash frequency depends on the catalyst concentration and flow rate. Typically, it ranges from once every 2 to 8 hours. The PLC can be programmed to adjust based on actual conditions. Our technical team can help you determine the optimal settings for your process.
Q3: Can this filter be used for other catalysts besides palladium-on-carbon?
Yes, the 5 micron filter is suitable for many fine particulate catalysts, such as platinum, ruthenium, or nickel-based catalysts. However, we recommend checking chemical compatibility with the 316L SS housing. For aggressive chemicals, we can provide alternative materials like Hastelloy or PTFE-lined options.
Q4: Is the housing certified for pressure vessels?
Our housing is designed and manufactured according to general pressure vessel standards. Specific certifications (e.g., ASME, PED) are available upon request. Please contact us with your requirements, and we will provide a customized solution.
Q5: What maintenance is required?
Periodic inspection of the filter elements, seals, and control valves is recommended. The PLC system has self-diagnostic features. The 316L SS housing requires minimal maintenance – just routine cleaning. We provide a detailed maintenance manual with every unit.
Q6: Can I integrate this filter with my existing DCS or SCADA system?
Yes, the PLC controller supports standard communication protocols such as Modbus, Profibus, or Ethernet/IP. We can configure the controller to send alarms and status signals to your central control system.
Q7: What are the available sizes?
Standard sizes range from 10-inch to 40-inch filter elements, with housing diameters from 6 inches to 24 inches. Custom sizes are available to match your flow rate requirements. Our sales team can help you select the appropriate model.
Q8: How long is the lead time and warranty period?
Lead time is typically 15-30 working days depending on complexity. We offer a 12-month warranty covering manufacturing defects. Extended warranty options are available. For urgent orders, we can expedite production.
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