Palladium-on-Carbon Catalyst Filter, 1-Year Warranty, Mill Test Report Included, Standard Compliant Design
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory (established in 1998) proudly presents our premium Palladium-on-Carbon Catalyst Filter, designed to meet the highest standards of catalyst recovery and filtration efficiency in chemical, pharmaceutical, and petrochemical processes. With a 1-year warranty and a full Mill Test Report included, this filter ensures reliable performance and traceability. Our factory specializes in precision wire mesh products, and this catalyst filter is engineered to withstand demanding operational conditions while maximizing catalyst lifespan and process purity.
The Palladium-on-Carbon (Pd/C) catalyst filter is a critical component in hydrogenation, oxidation, and other catalytic reactions where fine catalyst particles must be retained without compromising flow. Our design combines a robust stainless steel support mesh with a uniform layer of Pd/C catalyst, offering high surface area and excellent catalytic activity. The filter is built to comply with international standards (e.g., ASTM, ISO) and is available in various configurations to suit your specific reactor or filtration system.
Key Features & Technical Specifications
- High Catalytic Efficiency: Palladium dispersion on carbon support ensures maximum active sites for hydrogenation and other reactions, reducing catalyst usage and operational costs.
- Robust Construction: Outer stainless steel mesh (304/316L) provides mechanical strength and corrosion resistance, while the inner Pd/C layer is securely bonded to prevent leaching.
- Customizable Micron Rating: Available in filtration ratings from 5 to 100 microns to match your catalyst particle size, ensuring optimal retention and minimal pressure drop.
- Temperature & Pressure Capability: Designed to operate up to 300°C (572°F) and pressures up to 10 bar (145 psi), with options for higher ratings upon request.
- Mill Test Report Included: Each filter comes with a detailed report confirming material composition, mesh integrity, and catalytic activity, ensuring full traceability.
- 1-Year Warranty: Covers defects in materials and workmanship, giving you confidence in long-term operation.
- Standard Compliant Design: Manufactured in accordance with ISO 9001 quality management system (available upon request) and relevant ASTM standards for filter media.
- Versatile Applications: Used in fixed-bed reactors, slurry reactors, and continuous filtration systems for fine chemical synthesis, pharmaceutical intermediates, and petrochemical refining.
| Parameter | Standard Value | Optional Customization |
|---|---|---|
| Filter Material | Palladium-on-Carbon (5% Pd/C as standard) | 1%–10% Pd loading, other noble metals |
| Support Mesh | Fabricated from 304L stainless steel | 316L, Hastelloy, or other alloys |
| Filtration Rating | 10 microns | 5–100 microns |
| Maximum Operating Temperature | 250°C | Up to 300°C (or higher with special design) |
| Maximum Operating Pressure | 5 bar | Up to 10 bar (or higher) |
| Dimensions (Diameter × Length) | Custom per customer specification | Any size available |
| Warranty | 1 Year | Extended options available |
| Mill Test Report | Included (standard) | Third-party inspection upon request |
Benefits for Your Process
- Reduced Catalyst Loss: The fine mesh retains even small catalyst particles, minimizing precious metal consumption and lowering operational costs.
- Enhanced Product Purity: Efficient filtration prevents catalyst fines from contaminating the final product, meeting strict quality standards in pharmaceuticals and fine chemicals.
- Long Service Life: The robust stainless steel support and stable Pd/C layer resist erosion and chemical attack, extending filter replacement intervals.
- Easy Integration: Available in standard flange, threaded, or cartridge configurations to fit existing reactor or filter housings without modification.
- Compliance and Traceability: With the included Mill Test Report and standard-compliant design, you can satisfy regulatory audits and internal quality requirements.
As a manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory has been serving global markets including North America, Europe, and Asia. Our annual export value of US$5-10 million reflects our commitment to quality and reliability. We ship from major Chinese ports such as Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. Every Palladium-on-Carbon Catalyst Filter is produced under strict quality control, and we welcome custom orders to meet your specific process requirements.
Frequently Asked Questions (FAQ)
-
Q: What is the typical palladium loading on the carbon support?
A: Our standard filter uses 5% palladium by weight, but we offer custom loadings from 1% to 10% to match your reaction kinetics. -
Q: Can the filter be used in a slurry reactor with continuous stirring?
A: Yes, the design is suitable for slurry reactors. The stainless steel mesh prevents catalyst abrasion and maintains structural integrity under agitation. -
Q: How do I select the correct micron rating for my catalyst?
A: We recommend providing your catalyst particle size distribution. Typically, a rating of 10–20 microns works for most Pd/C catalysts. Our technical team can assist with selection. -
Q: Is the filter available in different shapes (e.g., disc, cylinder, cartridge)?
A: Absolutely. We can manufacture disc filters, candle filters, and cartridge filters according to your housing dimensions. Custom shapes are welcome. -
Q: What information is included in the Mill Test Report?
A: The report includes material composition, mesh size, palladium content, mechanical strength test results, and a compliance statement with applicable standards. -
Q: Do you provide certificates of compliance for FDA or other regulatory bodies?
A: Yes, we can provide certificates based on your requirements. Please specify your regulatory needs when ordering. -
Q: What is the lead time for a custom order?
A: Typical lead time is 15–25 working days after design confirmation, depending on complexity and quantity. -
Q: How do I clean and regenerate the filter?
A: The filter can be cleaned by backwashing or chemical regeneration. Detailed instructions are provided with the product. We also offer regeneration services for large-volume orders.
Trusted by global clients for over two decades, we ensure every filter delivers consistent performance. Contact us today for a quote or technical consultation. Let our expertise optimize your catalytic process.
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