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Help CenterHigh Efficiency Pasteurization Plate Heat Exchanger for Fruit Juice Concentrate, 4000–7000 W/(m²·K)
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At Qingdao Conqinphi Environmental Technology Group Co., Ltd., we specialize in manufacturing high-performance heat exchange solutions for the food and beverage industry. Our High Efficiency Pasteurization Plate Heat Exchanger for Fruit Juice Concentrate is engineered to deliver exceptional thermal performance with a heat transfer coefficient ranging from 4000 to 7000 W/(m²·K), ensuring rapid and uniform pasteurization while preserving the natural flavor and nutrients of your juice concentrate. With over 9 years of industrial experience and a factory spanning 10,000–30,000 square meters, we provide reliable, customizable equipment tailored to your production needs.
This plate heat exchanger is designed specifically for the pasteurization of fruit juice concentrates, offering a compact footprint, low maintenance, and high energy efficiency. The corrugated plate design maximizes turbulence, significantly enhancing heat transfer while minimizing fouling and pressure drop. Whether you are processing apple, orange, grape, or other fruit concentrates, this unit ensures consistent product safety and quality.
Key Features & Technical Specifications
- High Heat Transfer Coefficient: 4000–7000 W/(m²·K) ensures rapid heating and cooling, reducing processing time and energy consumption.
- Sanitary Design: Made from food-grade stainless steel 316L (304 optional), with smooth surfaces and easy-to-clean gaskets, meeting HACCP and QS9000 standards.
- Customizable Plate Count & Configuration: Available in single-pass, multi-pass, or mixed configurations to match your specific flow rate and temperature requirements.
- Low Pressure Drop: Optimized plate geometry minimizes pressure loss, saving pump energy and reducing operational costs.
- Compact Footprint: Space-saving design reduces installation area by up to 50% compared to shell-and-tube exchangers.
- Easy Maintenance: Modular plate pack can be disassembled quickly for inspection, cleaning, or plate replacement, minimizing downtime.
- Wide Compatibility: Suitable for juice concentrates with viscosities up to 1000 cP and particulate sizes up to 2 mm.
Technical Parameters (Typical Model)
| Parameter | Value |
| Heat Transfer Coefficient | 4000–7000 W/(m²·K) |
| Design Pressure | Up to 1.0 MPa (optional 1.6 MPa) |
| Design Temperature | Up to 150°C |
| Plate Material | SS316L (SS304 optional) |
| Gasket Material | EPDM / NBR / Viton (food-grade) |
| Connection Size | DN50 – DN150 (custom) |
| Flow Rate | 5 – 50 m³/h |
| Plate Thickness | 0.5 – 0.8 mm |
Our pasteurization plate heat exchanger also integrates advanced features such as automatic temperature control (optional PID controller) and CIP (Clean-in-Place) compatibility, ensuring seamless integration into your existing production line. The unit is designed for continuous operation with minimal supervision, reducing labor costs and improving overall efficiency.
Benefits for Your Business
- Enhanced Product Quality: Gentle heat treatment preserves the natural color, taste, and vitamins of fruit juice concentrates, leading to higher customer satisfaction.
- Energy Savings: High efficiency translates to lower steam and cooling water consumption, reducing your carbon footprint and operational expenses.
- Increased Production Capacity: Rapid heat exchange allows for higher throughput without compromising safety or quality.
- Regulatory Compliance: Our exchangers meet international food safety standards (HACCP, QS9000, TS16969, etc.), helping you pass audits with confidence.
As a trusted manufacturer with annual export value between US$10 million and US$50 million, Conqinphi serves clients across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our 200+ experienced employees, combined with a modern factory and strict quality control (ISO9001, ISO14000, OHSAS18001), ensure that every heat exchanger meets the highest standards. We have shipped thousands of units to juice concentrate producers worldwide, with a proven track record of reliability and performance.
Why Choose Conqinphi?
– Certified Quality: HACCP, ISO9001, QS9000, TS16969, and more.
– Customization: Tailor plate count, dimensions, connections, and gasket materials to your exact needs.
– Global Shipping: Convenient shipment from Qingdao Port, with fast logistics to all major markets.
– After-Sales Support: Technical documentation, spare parts, and remote troubleshooting available.
Contact us today for a detailed quotation or to discuss your specific pasteurization requirements. Let Conqinphi help you achieve optimal process efficiency and product safety with our advanced plate heat exchanger technology.
Frequently Asked Questions (FAQ)
-
Q: What is the typical heat transfer coefficient for this exchanger?
A: The heat transfer coefficient ranges from 4000 to 7000 W/(m²·K), depending on the fluid properties, plate configuration, and flow rate. Actual values can be calculated for your specific process. -
Q: Can this exchanger handle high-viscosity juice concentrates?
A: Yes, it is suitable for concentrates with viscosities up to approximately 1000 cP. For higher viscosities, we recommend consulting our engineering team for custom plate design. -
Q: What materials are used for the plates and gaskets?
A: Standard plates are made of SS316L, with SS304 as an option. Gaskets are available in food-grade EPDM, NBR, or Viton, depending on temperature and chemical compatibility. -
Q: Is the exchanger easy to clean and maintain?
A: Absolutely. The modular design allows quick disassembly for manual cleaning or CIP (Clean-in-Place). All surfaces are smooth and free of dead zones to prevent bacterial growth. -
Q: Do you offer customization for flow rate and connections?
A: Yes, we can adjust the plate count, port size, and connection type (threaded, flanged, or tri-clamp) to match your piping system. Please provide your process parameters for a custom design. -
Q: What certifications does your company hold?
A: We are certified under ISO9001, HACCP, QS9000, TS16969, ISO14000, OHSAS18001, and others. Our product quality and safety management systems meet international standards. -
Q: What is the typical lead time and shipping method?
A: For standard models, lead time is 15–25 working days. Custom orders may require 30–40 days. We ship from Qingdao Port via sea, air, or express, depending on your urgency. -
Q: Can you provide a warranty and after-sales support?
A: Yes, we offer a 12-month warranty against manufacturing defects. Technical support, spare parts, and documentation are available throughout the life of the equipment.
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