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Help Center220V 50Hz Electric Fruit Juice Concentrate Plate Heat Exchanger, 4000–7000 W/(m²·K) With PLC Control
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a professional manufacturer specializing in heat exchange solutions since 2015. Our 220V 50Hz Electric Fruit Juice Concentrate Plate Heat Exchanger with a remarkable heat transfer coefficient of 4000–7000 W/(m²·K) and integrated PLC control is designed to deliver superior efficiency and precision in juice concentration processes. Built with stainless steel plates and a compact footprint, this equipment ensures gentle thermal treatment to preserve the natural flavor and nutritional value of fruit concentrates. With a factory size of 10,000–30,000 m² and an annual export value exceeding US$10 million, we combine engineering excellence with global supply chain capabilities to meet the demanding needs of the food and beverage industry.
This heat exchanger is specifically engineered for the continuous concentration of fruit juices, such as orange, apple, grape, and berry concentrates. The high heat transfer coefficient dramatically reduces processing time, while the PLC system allows operators to precisely control temperature, flow rate, and holding time, ensuring consistent product quality batch after batch. Whether you are a small juice producer or a large-scale processing plant, our plate heat exchanger offers scalability and reliability.
Key Features & Technical Specifications
- High Heat Transfer Efficiency: 4000–7000 W/(m²·K) – ideal for rapid concentrating without degrading product quality.
- PLC Control System: User-friendly touchscreen interface with programmable logic for automation of temperature, pressure, and flow.
- Sanitary Design: All product contact surfaces in 304/316L stainless steel, polished to Ra ≤ 0.8 μm for easy cleaning and CIP compatibility.
- Modular Plate Construction: Enables easy capacity expansion or configuration changes – simply add or remove plates.
- 220V 50Hz Electrical Supply: Suitable for standard industrial power in many regions; optional three-phase available upon request.
- Low Energy Consumption: Optimized plate geometry reduces pumping power and overall operating costs.
- Compact Footprint: Space-saving design with frame options for floor or skid mounting.
- Durable Gaskets: EPDM or NBR gaskets resistant to fruit acids and high temperatures.
| Parameter | Specification |
|---|---|
| Model | Customizable (e.g., CPH-4000 series) |
| Heat Transfer Area | Customizable (from 2 m² to 200 m² per unit) |
| Max Operating Pressure | 1.0 MPa (10 bar) |
| Max Operating Temperature | 150°C (for product side) |
| Plate Material | SS304 / SS316L / Titanium (upon request) |
| Gasket Material | EPDM (food grade) / NBR / Viton |
| Control | PLC + HMI touchscreen (Siemens or equivalent) |
| Power Supply | 220V 50Hz (single-phase standard; three-phase optional) |
Benefits for Your Juice Concentration Process
- Preserve Freshness: Short residence time and precise temperature control protect heat-sensitive vitamins and enzymes.
- Increased Yield: Higher heat transfer coefficient means more efficient evaporation, reducing waste and energy.
- Easy Operation: PLC automates start-up, process adjustments, and shutdown – minimal operator training required.
- Hygienic Compliance: Designed for CIP cleaning and meets food safety standards (HACCP principles).
- Flexible Scalability: Add plates later to increase capacity without buying a whole new unit.
- Reduced Downtime: Quick plate replacement and gasket change – maintenance is simple and fast.
Why choose Qingdao Conqinphi?
With over 7 years of manufacturing experience, a 10,000–30,000 m² modern factory, and a skilled team of 201–300 employees, we have delivered heat exchangers to clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our annual export value exceeding US$10 million reflects the trust global customers place in our products. We hold multiple management system certifications including ISO9001, HACCP, OHSAS18001, and others, ensuring that every unit is produced under strict quality control. From design to after-sales support, we provide end-to-end services to make your juice concentration process efficient, safe, and profitable.
Ready to upgrade your production line? Contact us today for a detailed quotation, technical drawing, or sample testing. Our engineers are available to customize the heat exchanger to your exact specifications, including plate number, port size, and control features. Invest in reliability – invest in Conqinphi.
Frequently Asked Questions
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Q: Can this heat exchanger handle high-viscosity fruit concentrates like tomato paste?
A: Yes, it can handle moderate viscosity. For very thick pastes, we recommend a larger plate gap or a scraped-surface heat exchanger. Please provide your product parameters for a customized solution. -
Q: What is the typical lifespan of the gaskets?
A: Under normal juice processing conditions (pH 3–5, temperature ≤ 100°C), EPDM gaskets last 2–3 years. Regular inspection and replacement are recommended. -
Q: Do you provide installation and commissioning support?
A: Yes, we offer remote or on-site commissioning guidance. For overseas clients, we can arrange engineers to travel upon request (costs negotiable). -
Q: Is the PLC control system compatible with existing SCADA systems?
A: Yes, our PLC (Siemens S7 series or equivalent) supports Modbus, Profibus, or Ethernet/IP communication protocols. We can integrate with your plant automation. -
Q: What is the minimum order quantity?
A: No strict MOQ per unit, but for customized plates, a minimum of 20 plates per order is required to start production. -
Q: Can you supply spare parts such as plates and gaskets?
A: Absolutely. We keep a stock of common sizes and can ship spare parts within 2–4 weeks. -
Q: How do you ensure the heat exchanger meets food safety standards?
A: All materials are food-grade, surfaces are polished to sanitary finish, and the design allows full CIP cleaning. Our factory follows HACCP principles and ISO9001 quality management. -
Q: What is the delivery time for a standard unit?
A: Typically 25–40 days after deposit, depending on customization. For urgent orders, expedited options are available.
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