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Help CenterPlate-type Four-effect Evaporator Used in Food Processing Concentration 1T/H Capacity
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer established in 2015 with a factory area of 10,000-30,000 square meters and a team of 201-300 employees, proudly presents our Plate-type Four-effect Evaporator designed specifically for food processing concentration. With an annual export value of US$10-50 million and serving markets across North America, South America, Europe, Asia, Africa, and Oceania, we bring global expertise to every unit. This evaporator is engineered to efficiently concentrate fruit juices, dairy products, and other liquid foods while preserving quality and flavor. Its compact plate design and four-effect energy-saving system deliver outstanding performance with low operating costs.
Our evaporator features a modular plate heat exchanger configuration that maximizes heat transfer surface area while minimizing footprint. The four-effect principle allows vapor from one effect to heat the next, significantly reducing steam consumption. With a capacity of 1 ton per hour (1,000 kg/h), it is ideal for medium-scale production lines. The system is built with high-grade stainless steel materials to meet food hygiene standards and is available with optional PLC automation for precise control of temperature, pressure, and flow rates.
Key Features & Technical Specifications
- High Energy Efficiency: Four-effect design reduces steam consumption by up to 60% compared to single-effect evaporators. Typical steam consumption: ~0.4 kg steam per kg water evaporated.
- Gentle Concentration: Low evaporation temperature (50-70°C) preserves heat-sensitive nutrients and flavors, ideal for fruit juice, milk, and pharmaceutical extracts.
- Compact Plate Design: Plate heat exchangers offer higher heat transfer coefficients (up to 3-5 times tubular types) and easier cleaning. CIP (Clean-in-Place) compatible.
- Flexible Operation: Adjustable residence time and temperature profile to suit different products. Optional automatic control with touchscreen interface.
- Food-Grade Materials: All product contact parts are made of SS304 or SS316L, with sanitary tri-clamp connections and polished surfaces (Ra ≤ 0.6 μm).
- Robust Construction: Frame made of carbon steel with anti-corrosion coating. Designed for continuous 24/7 operation with minimal maintenance.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 1,000 kg/h (1 T/H) water removal |
| Number of Effects | 4 |
| Heating Surface per Effect | Approx. 15-25 m² (customizable) |
| Operating Temperature | First effect: 85-100°C; Last effect: 45-55°C |
| Steam Consumption | ~0.4 kg steam/kg water evaporated |
| Cooling Water Consumption | ~2-3 m³/h (depending on temperature) |
| Power Supply | 380V/50Hz (or as required) |
| Dimensions (L×W×H) | Approx. 6m × 2.5m × 3.5m (customizable) |
Advantages for Your Business
- Reduced Operating Costs: Lower steam and cooling water usage translate to significant savings over time. The four-effect design can cut energy costs by 40-60% compared to traditional systems.
- Improved Product Quality: Gentle evaporation at low temperature minimizes thermal degradation, maintaining the original taste, color, and nutritional value of your concentrates.
- Easy Maintenance: Plate heat exchangers can be easily disassembled for inspection and cleaning. No special tools required. Spare parts are readily available.
- Scalable Design: The modular structure allows future capacity expansion by adding plate packs or effects. Contact us for custom sizing up to 10 T/H.
- Compliance with Food Safety Standards: Our evaporators are designed and manufactured in accordance with HACCP, ISO9001, and OHSAS18001 guidelines, ensuring safe and hygienic production.
As a trusted manufacturer with a factory size of 10,000-30,000 m² and over 200 skilled employees, Qingdao Conqinphi Environmental Technology Group has delivered equipment to more than 50 countries worldwide. Our products have earned certifications including HACCP, ISO9001, OHSAS18001, and others, reflecting our commitment to quality and safety. We offer comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply. With an annual export value of US$10-50 million, we have the capacity and reliability to meet your production needs. Choose our Plate-type Four-effect Evaporator to enhance your food processing concentration efficiency and product quality.
Contact us today for a customized solution tailored to your specific product and capacity requirements. Our team is ready to provide technical details and a competitive quotation.
Frequently Asked Questions
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Q: What is the typical payback period for this four-effect evaporator?
A: Based on energy savings, most customers achieve payback within 12-18 months, depending on local steam and electricity costs. We can provide a detailed ROI analysis upon request. -
Q: Can this evaporator handle viscous products like tomato paste or honey?
A: Yes, with customized plate design and optional forced circulation, it can concentrate products up to 30-40°Brix. For highly viscous materials, we recommend our falling film plate evaporator series. -
Q: What certifications do you have for food contact materials?
A: All wetted parts are made of food-grade stainless steel (SS304/316L) and comply with HACCP and FDA standards. Our factory is ISO9001 and OHSAS18001 certified. -
Q: Do you provide installation and training services?
A: Yes, we offer on-site installation supervision and operator training for first-time buyers. Remote support is also available via video call. -
Q: What is the minimum order quantity?
A: Typically one unit, but we can discuss project-specific requirements. Customization is always welcome. -
Q: Can the evaporator be integrated with an existing CIP system?
A: Absolutely. Our design includes CIP connections and can be tailored to match your existing cleaning protocol. -
Q: How long does it take to manufacture and deliver?
A: Standard lead time is 30-45 days after order confirmation, depending on customization level. Urgent orders may be expedited. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty against manufacturing defects. Extended warranty plans are available upon request.
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