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304 Stainless Steel Multiple Effect Evaporator With PLC Control for Chemical Industry
Product Spotlights
304 stainless steel multiple effect evaporator with PLC control offers high energy efficiency (up to 90% steam savings), automated operation, and robust corrosion resistance for chemical industry processes. Customizable capacity, compact design, and factory-certified quality (ISO9001, ISO14000) ensure reliable performance and long service life.
US$ 7290 - 859000
MOQ: 1 Combo
Key Specifications
Get Latest Price
Material:
Other, 304 Stainless Steel
Application:
Other, Chemical Industry
Certification:
Other, ISO9001
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
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Material
Other, 304 Stainless Steel
Application
Other, Chemical Industry
Certification
Other, ISO9001
Control System
PLC (Programmable Logic Controller)
Effect Number
Multiple Effects (customizable)
Capacity
Customizable (e.g., 500-5000 L/h)
Operating Temperature
Up to 120°C (dependent on design)
Voltage
380V/50Hz (or as per customer requirement)
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer with a 10,000-30,000 square meter factory and over 200 skilled employees. Since 2015, we have been dedicated to providing high-quality environmental solutions for global industries. Our 304 Stainless Steel Multiple Effect Evaporator with PLC Control is specifically designed for the chemical industry, offering efficient and reliable concentration and wastewater treatment. With advanced automation and robust construction, this evaporator ensures optimal performance, energy savings, and ease of operation, making it an ideal choice for demanding chemical processes.
Key Features & Technical Specifications
- 304 Stainless Steel Construction: Excellent corrosion resistance, suitable for aggressive chemical solutions and high-temperature environments.
- PLC Control System: Fully automated operation with real-time monitoring, data logging, and remote control capabilities. Reduces manual intervention and improves process consistency.
- Multiple Effect Design: Utilizes vapor recompression to maximize energy efficiency. Typically 2–5 effects available, achieving up to 90% energy savings compared to single-effect evaporators.
- High Concentration Ratio: Capable of concentrating solutions from low concentration up to 30–50% solids, depending on feed characteristics.
- Compact Footprint: Modular design saves floor space and simplifies installation.
- Customizable Capacity: Available in standard capacities from 500 L/h to 5000 L/h, with custom designs upon request.
- Safety Features: Equipped with over-temperature, over-pressure, and low-level alarms to ensure safe operation.
- Easy Maintenance: Quick-opening design for cleaning and inspection of all heat transfer surfaces.
| Parameter | Typical Value | Remarks |
|---|---|---|
| Material | 304 Stainless Steel | 316L optional |
| Number of Effects | 3 (default) | 2–5 customizable |
| Evaporation Capacity | 1000 L/h | Other capacities available |
| Operating Temperature | 80–100°C | Up to 120°C with design |
| Power Consumption | ~15 kW | Depends on capacity |
| Control System | PLC + HMI touch screen | Siemens, Mitsubishi, etc. |
Benefits for Your Chemical Processes
- Energy Efficiency: Multiple effect design reduces steam consumption significantly. For example, a 3-effect evaporator uses only 0.33 kg of steam per kg of water evaporated, compared to 1.1 kg for a single-effect unit.
- Product Quality: Gentle evaporation at low temperatures minimizes thermal degradation of heat-sensitive chemicals, preserving product integrity.
- Operational Simplicity: PLC control automates start-up, shutdown, and parameter adjustments. Operators can monitor the system remotely via SCADA integration.
- Compliance & Safety: Built with safety certifications and robust materials to meet stringent chemical industry standards. All units undergo factory testing before shipment.
- Reduced Downtime: Modular design and easy access to heat exchangers allow quick cleaning and maintenance, maximizing uptime.
- Scalability: Multiple units can be combined for larger capacities, or we can design a single custom unit for your specific needs.
Our evaporator has been successfully installed in over 50 chemical plants worldwide, handling various solutions such as sodium sulfate, ammonium chloride, and organic solvents. The 304 stainless steel construction ensures long service life even in corrosive environments. With PLC control, you can achieve precise temperature and pressure control, resulting in consistent product quality and reduced operational costs.
Trust & Reliability – Why Choose Qingdao Conqinphi?
As a certified manufacturer with ISO9001, ISO14000, OHSAS18001, and HACCP certifications, we adhere to strict quality management systems. Our factory spans over 10,000 square meters and employs more than 200 skilled engineers and workers. With an annual export value of US$10–50 million, we serve clients across North America, South America, Europe, Asia, Africa, and Oceania. Our products are shipped from Qingdao port, ensuring timely delivery. We provide comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply. Contact us today to discuss your specific requirements and receive a customized solution for your chemical evaporation needs.
Frequently Asked Questions (FAQ)
-
Q: What is the typical payback period for this evaporator?
A: The payback period depends on your energy costs and throughput. In many cases, clients see a return on investment within 12–18 months due to significant steam savings. -
Q: Can the evaporator handle viscous or scaling liquids?
A: Yes, we can design the evaporator with special features such as forced circulation or scraped surface heat exchangers for high-viscosity or scaling-prone liquids. Please provide your fluid properties for a custom solution. -
Q: What control system is used? Can it integrate with existing DCS?
A: The standard PLC is Siemens S7-1200 with a 7-inch HMI. We can also use Mitsubishi, Allen-Bradley, or other brands. It supports Modbus, Profibus, or Ethernet/IP for integration with your plant DCS. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning. Extended warranty options are available upon request. -
Q: Do you provide installation and commissioning support?
A: Yes, we can send our engineers to your site for installation supervision and commissioning. Alternatively, we provide detailed manuals and remote support via video call. -
Q: Can the evaporator be used for food-grade applications?
A: The 304 stainless steel construction is suitable for many food applications. However, for food-grade compliance, we recommend upgrading to 316L stainless steel and ensuring sanitary design. Our HACCP certification helps meet food safety standards. -
Q: What is the lead time for a standard unit?
A: Typically 30–45 days after receiving the order and down payment. Custom units may take 60–90 days depending on complexity. -
Q: How do I determine the correct number of effects for my application?
A: Our engineering team will evaluate your feed concentration, desired final concentration, steam cost, and available space. Generally, 3 effects offer a good balance of efficiency and cost. We provide a free analysis upon request.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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