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Help CenterPlate-type Evaporator for Pharmaceutical Extract Concentration With 24h Continuous Operation
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer established in 2015 with a factory spanning 10,000-30,000 square meters, presents our Plate-type Evaporator for Pharmaceutical Extract Concentration designed for 24-hour continuous operation. This advanced evaporator is engineered to meet the rigorous demands of pharmaceutical extraction, ensuring high efficiency, energy savings, and consistent product quality. With over 200 skilled employees and annual export value exceeding US$10 million, we bring international expertise to your production line.
Our plate-type evaporator utilizes a unique heat exchange structure that maximizes heat transfer while minimizing fouling, making it ideal for heat-sensitive pharmaceutical extracts. The continuous operation capability allows for uninterrupted production, reducing downtime and increasing throughput. Whether you are concentrating herbal extracts, active pharmaceutical ingredients (APIs), or other viscous solutions, this equipment delivers reliable performance with minimal maintenance.
Below we detail the key features, technical specifications, and benefits that make this evaporator a preferred choice for pharmaceutical manufacturers worldwide.
Key Features & Benefits
- High Thermal Efficiency – Plate heat exchanger design provides large surface area, achieving rapid evaporation with low energy consumption.
- Gentle Evaporation – Short residence time and low operating temperature preserve the bioactive compounds in pharmaceutical extracts.
- 24/7 Continuous Operation – Robust construction and automatic control system enable non-stop production for days or weeks.
- Easy Cleaning & Maintenance – Quick-opening plates allow visual inspection and CIP (Clean-in-Place) compatibility.
- Compact Footprint – Space-saving design reduces installation area compared to traditional tubular evaporators.
- Flexible Configuration – Available in single-effect, double-effect, or multi-effect evaporation modes to suit different concentration ratios.
- Automated Control – PLC with HMI touch screen provides real-time monitoring of temperature, pressure, flow rate, and concentration.
- Hygienic Design – All product-contact surfaces are made of stainless steel (316L/304) with smooth finish, meeting GMP and FDA standards.
Technical Specifications
| Parameter | Value |
|---|---|
| Evaporation Capacity | 50 – 5000 L/h (customizable) |
| Operating Temperature | 40°C – 100°C (adjustable) |
| Heating Medium | Steam / Hot water / Thermal oil |
| Material of Construction | SS316L (product contact), SS304 (frame) |
| Control System | PLC + Touch Screen (Siemens or Mitsubishi optional) |
| Power Supply | 380V / 50Hz (or customized) |
| Continuous Operation | Up to 24h/day, 7 days/week |
| Certification | ISO9001, ISO14000, OHSAS18001 (company certified) |
Advantages for Pharmaceutical Extract Concentration
The plate-type evaporator offers distinct advantages over conventional falling film or forced circulation evaporators:
- Lower Energy Consumption – Efficient heat transfer reduces steam consumption by up to 30% compared to tubular designs.
- Better Product Quality – Short residence time prevents thermal degradation, preserving the color, flavor, and active ingredients.
- Scalability – The modular design allows easy capacity expansion by adding more plate packs.
- Reduced Fouling – High turbulence flow minimizes scaling, extending cleaning intervals.
- Versatility – Suitable for low-viscosity to moderate-viscosity liquids, with optional features for high-viscosity or foaming products.
Our evaporator is widely used in the concentration of traditional Chinese medicine extracts, botanical extracts, enzymes, antibiotics, and other pharmaceutical intermediates. The automated control ensures consistent product concentration, reducing manual labor and human error.
Trust & Reliability
As a trusted manufacturer with over 8 years of experience, Qingdao Conqinphi Environmental Technology Group has supplied equipment to more than 50 countries across North America, South America, Europe, Asia, and Africa. Our factory is ISO9001, ISO14000, OHSAS18001 certified, and we adhere to strict quality control from raw material sourcing to final testing. We have a dedicated after-sales team of 30+ engineers providing installation, commissioning, and training services. With annual export value exceeding US$10 million, we are committed to delivering reliable solutions that meet international standards. Our plate-type evaporator is backed by a 12-month warranty and lifetime technical support. Contact us today for a customized solution that fits your specific concentration requirements.
Frequently Asked Questions
Q1: What is the maximum evaporation capacity available?
A: Our standard capacities range from 50 L/h to 5000 L/h. For larger capacities, we can design a custom multi-effect system. Please provide your target feed rate and concentration ratio for a tailored proposal.
Q2: Can this evaporator handle heat-sensitive pharmaceutical extracts?
A: Yes. The plate design allows low-temperature evaporation (as low as 40°C) with very short residence time, minimizing thermal degradation. It is ideal for heat-sensitive compounds like enzymes, vitamins, and herbal extracts.
Q3: Is the system suitable for continuous 24-hour operation?
A: Absolutely. The evaporator is built with heavy-duty components, automatic control, and CIP capability to run continuously for weeks. We recommend periodic maintenance per the manual, but the design supports non-stop production.
Q4: What materials are used for the product contact parts?
A: Standard material is SS316L for all wetted parts, with optional SS304 or Hastelloy C-276 for corrosive fluids. The gaskets are EPDM or PTFE depending on the solvent resistance required.
Q5: How do you control the evaporation concentration?
A: The PLC automatically adjusts the feed flow, heating temperature, and vacuum level to maintain a preset concentration (measured by density or refractive index sensor). Manual override is also available.
Q6: What is the cleaning procedure?
A: The system supports CIP (Clean-in-Place) with spray balls and circulation loops. The plate pack can be opened for manual cleaning if needed. We recommend daily CIP with mild alkaline solution and periodic disassembly inspection.
Q7: Do you provide installation and training?
A: Yes, we offer on-site installation supervision, commissioning, and operator training as part of the purchase package. Remote support is also available via video call.
Q8: What certifications does your company hold?
A: Our company is certified under ISO9001, ISO14000, OHSAS18001, and we also hold other management system certifications. The equipment can be supplied with a factory test certificate and material certificates upon request.
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