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Help CenterHastelloy Forced Circulation Evaporator Used in Pharmaceutical Wastewater Treatment, Anti-Corrosion, 99% Recovery Rate
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. (established in 2015, with a factory area of 10,000–30,000 m² and over 200 employees) proudly presents the Hastelloy Forced Circulation Evaporator – a cutting-edge solution for pharmaceutical wastewater treatment. This evaporator is engineered to deliver a 99% recovery rate while withstanding the most aggressive corrosive environments. Its forced circulation design ensures high heat transfer efficiency, minimal scaling, and stable operation, making it the preferred choice for pharmaceutical companies worldwide.
Key Features & Technical Specifications
Material Excellence – Constructed from premium Hastelloy alloys (C-276, C-22, etc.), offering superior resistance to chlorides, acids, and organic solvents found in pharmaceutical wastewater.
Forced Circulation Design – High-velocity flow prevents scaling and fouling, ensuring continuous operation with minimal downtime.
99% Recovery Rate – Advanced evaporation and condensation technology recovers up to 99% of the water, significantly reducing waste volume and disposal costs.
Anti-Corrosion Performance – All wetted parts are Hastelloy or PTFE-lined, guaranteeing long service life even in harsh chemical environments.
Energy Efficiency – Optional MVR (Mechanical Vapor Recompression) or multiple-effect configurations lower energy consumption by up to 60%.
Fully Automatic Control – PLC + HMI system enables real-time monitoring, data logging, and remote operation, minimizing labor requirements.
Customizable Capacity – Available in standard modules from 100 L/h to 50,000 L/h; larger systems can be engineered upon request.
Compliance & Safety – Designed in accordance with ASME, PED, and GB standards; equipped with pressure relief valves, temperature sensors, and emergency shutdowns.
Technical Parameters (Typical Model)
| Parameter | Value |
|---|---|
| Evaporation Capacity | 500 – 50,000 kg/h |
| Operating Temperature | 60°C – 120°C (adjustable) |
| Operating Pressure | -0.09 MPa – 0.3 MPa |
| Heating Source | Steam / Electric / Thermal Oil / MVR |
| Concentrated Solids Discharge | Continuous or batch (optional) |
| Power Consumption | 0.5 – 2.5 kWh per ton of evaporated water |
| Material of Construction | Hastelloy C-276 / C-22 (body, tubes, heat exchanger) |
Customer Benefits
Reduce Wastewater Volume – Recover 99% of water as high-quality distillate, lowering disposal costs and environmental impact.
Extended Equipment Life – Hastelloy construction resists pitting, crevice corrosion, and stress corrosion cracking, even in high-chloride streams.
Lower Operating Costs – Forced circulation reduces fouling, meaning less frequent cleaning and higher on-stream time.
Compliance with Regulations – Helps pharmaceutical plants meet strict discharge standards (e.g., EPA, local regulations).
Scalable Design – Modular units allow easy expansion as production grows.
Trust & Reliability
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a professional manufacturer with 10+ years of experience in wastewater treatment equipment. Our factory covers 10,000–30,000 m² and employs 201–300 skilled workers. We export to North America, South America, Europe, Southeast Asia, Africa, and the Middle East, with an annual export value exceeding US$10 million. Our products are supported by certifications including ISO9001, ISO14000, OHSAS18001, HACCP, and others, ensuring consistent quality and safety. Every evaporator undergoes rigorous testing before shipment. We offer 12 months warranty and lifetime technical support. Choose Conqinphi for a reliable, high-performance solution that maximizes your return on investment.
Frequently Asked Questions (FAQ)
Q: What types of Hastelloy are used in this evaporator?
A: We typically use Hastelloy C-276 or C-22 for the main wetted parts. Other grades (e.g., C-2000) are available upon request depending on the specific wastewater composition.Q: Can the evaporator handle high-viscosity or high-fouling wastewater?
A: Yes. The forced circulation design maintains high fluid velocity, which minimizes scaling and handles moderate solids content. For extremely high-viscosity streams, we can add a scraper or pre-treatment system.Q: What is the typical energy consumption for a 99% recovery system?
A: For a standard steam-heated unit, energy consumption is about 0.8–1.2 kg steam per kg of evaporated water. With MVR option, it can be reduced to 0.2–0.5 kWh per ton of evaporated water.Q: How long does it take to install and commission the evaporator?
A: Installation typically takes 2–4 weeks depending on site conditions. Our engineers provide on-site supervision and training. Commissioning is usually completed within 3–5 days.Q: Is the evaporator suitable for recovering solvents besides water?
A: Yes, with appropriate modifications. If you need to recover organic solvents, please provide the solvent composition so we can design a suitable closed-loop system with explosion-proof features.Q: What certifications do your products have?
A: Our factory holds ISO9001, ISO14000, OHSAS18001, HACCP, TS16969, and many other certifications. The evaporator can be designed to meet ASME, PED, or GB standards as requested.Q: Can I get a custom capacity or multi-effect configuration?
A: Absolutely. We offer customized solutions including single-effect, double-effect, or triple-effect configurations. Capacity can be tailored from 100 L/h to 100,000 L/h.Q: What is the typical lead time for a standard unit?
A: For standard models, lead time is 45–60 days. Custom units may require 60–90 days depending on complexity.
Contact us today for a free consultation and quotation. Let Qingdao Conqinphi help you achieve efficient, cost-effective pharmaceutical wastewater treatment with our Hastelloy Forced Circulation Evaporator.
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