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Energy Efficient Forced Circulation Evaporator for Wastewater Treatment
Product Spotlights
This forced circulation evaporator delivers high-efficiency wastewater concentration with significant energy savings. Its robust stainless steel construction handles aggressive streams, while the design minimizes scaling for low maintenance. Customizable capacity and optional PLC automation ensure a tailored, reliable solution for reducing disposal costs and enabling resource recovery in industrial applications.
US$ 54300 - 829000
MOQ: 1 Combo
Key Specifications
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Application:
Other, Industrial wastewater treatment and concentration
Circulation Type:
Forced circulation
Key Feature:
High energy efficiency
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
15 days
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Application
Other, Industrial wastewater treatment and concentration
Circulation Type
Forced circulation
Key Feature
High energy efficiency
Construction Material
Stainless steel (SS304/SS316, customizable)
Heat Source
Optional (steam, thermal oil, electricity)
Control System
PLC-based automatic control (optional)
Design Standard
Customizable to client specifications
Evaporation Capacity
Customizable, available upon request
As a leading manufacturer specializing in advanced environmental solutions, Qingdao Conqinphi Environmental Technology Group is proud to present our Energy Efficient Forced Circulation Evaporator. Established in 2015 and operating from a modern facility spanning 10,000-30,000 square meters, we combine rigorous manufacturing standards with innovative engineering to deliver reliable wastewater treatment equipment. This evaporator is engineered to tackle the critical challenge of wastewater volume reduction and solute recovery with exceptional energy savings, offering industrial clients a sustainable and cost-effective solution for their effluent management needs.
Product Features and Technical Advantages:
- Superior Energy Efficiency: The core design of our forced circulation evaporator maximizes heat transfer efficiency. By utilizing a high-capacity circulation pump, the wastewater is forced at high velocity across the heating surface, preventing scaling and fouling. This maintains optimal heat transfer coefficients over extended periods, significantly reducing steam or thermal energy consumption per unit of water evaporated compared to natural circulation or other types of evaporators.
- Robust Construction for Demanding Applications: The main body, including the calandria (heating element), separator, and major piping, is typically constructed from high-grade stainless steel (SS304 or SS316). This ensures excellent corrosion resistance against a wide range of aggressive industrial wastewater streams, from chemical plant effluents to landfill leachate, guaranteeing long service life and operational integrity.
- High Concentration Ratio and Crystal Production: This system is exceptionally effective for achieving high concentrations of dissolved solids. The forced flow prevents premature boiling and entrainment, allowing for the production of a thick slurry or even crystalline solids in the bottom product. This makes it ideal for zero-liquid-discharge (ZLD) projects, salt recovery, and the concentration of valuable by-products from wastewater.
- Adaptable and Customizable Design: We understand that wastewater characteristics vary widely. Therefore, our evaporators are not off-the-shelf products. Key parameters such as evaporation capacity, heating surface area, materials of construction for specific components, and the type of heat source (steam, thermal oil, or electric) are all customizable based on your specific feed analysis and capacity requirements.
- Advanced Control and Automation: An optional PLC-based control system can be integrated for fully automatic operation. This system monitors and controls critical parameters like feed flow, steam pressure, condenser temperature, and product density, ensuring stable operation, consistent product quality, and reduced manual intervention.
Technical Specifications Overview:
| Parameter | Description / Typical Range |
| Evaporation Capacity | Customizable from 500 kg/hr to 20 tons/hr (or higher) |
| Circulation Type | Forced Circulation (Pump Driven) |
| Main Construction Material | Stainless Steel 304 / 316L / Duplex, etc. |
| Heat Source | Steam, Thermal Oil, or Electric Heater |
| Operating Pressure | Atmospheric or Vacuum Operation (for heat-sensitive materials) |
| Control System | Manual / Semi-Automatic / Full PLC Automation (Optional) |
| Key Applications | Chemical Wastewater, RO Reject, Landfill Leachate, Metalworking Fluids, Pharma Effluent |
Benefits to Our Clients:
- Significant Operational Cost Reduction: The high energy efficiency directly translates to lower utility costs for steam or fuel, improving your plant's overall operating economics.
- Waste Volume Minimization: Dramatically reduces the volume of liquid waste for disposal, thereby cutting hauling and landfill costs, and helping meet stringent environmental regulations.
- Resource Recovery Potential: Enables the recovery of clean water (condensate) for reuse and can concentrate valuable salts or chemicals for potential recycling.
- Reliable and Low-Maintenance Operation: The forced circulation design minimizes scaling, leading to longer run times between cleanings and reduced maintenance downtime.
- Scalable Solution: Whether for a pilot project or a full-scale industrial installation, our design can be scaled to match your precise capacity needs.
Backed by our company's commitment to quality and a robust management system, we serve a global clientele across North America, South America, Europe, Asia, Africa, and Oceania from our strategic port in Qingdao. With an annual export value reflecting strong international trust and a dedicated team of 201-300 professionals, we ensure every forced circulation evaporator is engineered for performance and durability. Choosing our energy-efficient evaporator means investing in a solution that not only addresses your immediate wastewater challenges but also contributes to long-term sustainability and cost control. Contact us today to discuss how we can customize a system for your specific application.
Frequently Asked Questions (FAQ):
-
Q: What makes a forced circulation evaporator more energy-efficient than other types?
A: The key lies in the high-velocity flow induced by the circulation pump. This turbulent flow scrubs the heating surfaces, preventing the formation of insulating scale layers. Maintaining a clean heat transfer surface ensures maximum efficiency, as energy is directly used for evaporation rather than overcoming thermal resistance from scale. -
Q: Can this evaporator handle wastewater with high fouling or scaling tendencies?
A: Yes, it is particularly suitable for such streams. The forced, high-velocity circulation has a self-cleaning effect that significantly reduces the rate of scale deposition and fouling compared to natural circulation or falling film evaporators, making it a preferred choice for challenging wastewaters. -
Q: What is the typical quality of the produced condensate (distilled water)?
A: The condensate is typically of high purity, with a very low concentration of non-volatile contaminants. It can often be reused as boiler feed water, cooling tower makeup, or for other process needs, contributing to water conservation. -
Q: Is automation necessary for operating this evaporator?
A> While basic manual control is possible, we highly recommend an automated control system. Automation ensures optimal and stable performance, protects the equipment from operational errors, reduces labor costs, and allows for precise control over the final concentrate density. -
Q: How do you determine the right size and material for our application?
A> We start with a detailed analysis of your wastewater sample (feed characteristics, flow rate, desired concentration level). Based on this data, our engineering team performs the necessary thermal and mechanical calculations to recommend the optimal evaporation capacity, heating area, and most cost-effective, corrosion-resistant materials. -
Q: What after-sales support do you provide?
A> Our support includes detailed installation guidance, comprehensive operational manuals, operator training, and the availability of spare parts. We maintain communication to ensure smooth commissioning and long-term reliable operation. -
Q: Can the system be integrated with our existing wastewater treatment line?
A> Absolutely. Our engineering team designs the evaporator as a skid-mounted or modular unit with standard interfaces, facilitating seamless integration with upstream pre-treatment (like filters) and downstream handling systems for the concentrate. -
Q: What is the lead time for a custom-designed evaporator?
A> Lead time depends on the complexity and size of the system. Generally, it ranges from 12 to —24 weeks from order confirmation to shipment. We provide a projected timeline during the quotation phase.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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