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Help CenterSintered Filter Element for Pharmaceutical Filtration, 1μm, 304L, CIP/SIP Compatible
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As a professional manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory is proud to present our Sintered Filter Element for Pharmaceutical Filtration, 1μm, 304L, CIP/SIP Compatible. This advanced filtration solution is specifically engineered to meet the stringent requirements of the pharmaceutical industry, ensuring product purity and process reliability. Our sintered filter elements are manufactured using precision sintering technology, offering consistent pore size distribution and high mechanical strength, making them ideal for critical applications such as API filtration, sterile filtration, and clarifying liquids.
With an annual export value of US$5-10 million and a global presence across North America, Europe, Asia, and beyond, we have established a reputation for delivering high-quality, customizable filtration products. Our 304L stainless steel construction ensures excellent corrosion resistance and compatibility with aggressive cleaning agents, while the 1μm absolute filtration rating guarantees removal of fine particles. The CIP/SIP compatibility allows for in-place cleaning and sterilization, reducing downtime and maintaining aseptic conditions.
Key Features & Technical Specifications
- High Filtration Precision: 1μm absolute rating ensures consistent removal of sub-micron particles, critical for pharmaceutical processes.
- Superior Material: 304L low-carbon stainless steel provides excellent weldability and resistance to intergranular corrosion, complying with FDA and GMP standards.
- CIP/SIP Compatible: Designed to withstand repeated cleaning-in-place and sterilization-in-place cycles without degradation of performance.
- Robust Construction: Sintered multi-layer design offers high mechanical strength, differential pressure resistance up to 10 bar, and long service life.
- Customizable Dimensions: Available in various lengths, diameters, and end connections (e.g., tri-clamp, male/female thread, flange) to fit existing housings.
- Low Pressure Drop: Optimized pore structure ensures efficient flow with minimal energy consumption, reducing operational costs.
| Parameter | Specification |
|---|---|
| Material | 304L Stainless Steel |
| Filtration Rating | 1 μm (absolute) |
| Max Operating Temperature | 400°C (without seals) |
| Max Differential Pressure | 10 bar (at 20°C) |
| CIP/SIP Cycles | >100 cycles (typical) |
| End Connections | Tri-clamp, flange, threaded, custom |
Our sintered filter elements are manufactured under strict quality control in our ISO 9001-compliant facility (not certified, but process-controlled). Each element is tested for integrity and bubble point to ensure consistent performance. The 304L stainless steel is passivated and electropolished to provide a smooth, non-stick surface that minimizes particle adhesion and facilitates cleaning.
Benefits for Your Pharmaceutical Process
- Enhanced Product Purity: 1μm filtration removes bacteria, yeast, and other contaminants, helping meet regulatory requirements.
- Reduced Downtime: CIP/SIP compatibility allows in-place cleaning without disassembly, improving operational efficiency.
- Cost-Effective: Long service life and reusable design reduce replacement frequency and waste disposal costs.
- Scalability: Available in multiple sizes and configurations to suit batch or continuous processes.
- Compliance Ready: Materials are traceable and can be supplied with certification documents upon request.
Our factory, established in 1998, has been dedicated to producing high-quality filtration products for diverse industries. With a strong export network serving over 15 major markets worldwide, we understand the demands of global pharmaceutical clients. Our annual export value of US$5-10 million reflects our commitment to quality and customer satisfaction.
Trust Anping County Boli Hardware Wiremesh Products Factory for your critical filtration needs. We offer flexible customization options, competitive pricing, and reliable logistics from ports like Tianjin, Qingdao, Shanghai, and Foshan. Contact us today to discuss your specific requirements – we can provide samples, technical drawings, and application support. Let our expertise help you achieve optimal filtration performance.
Frequently Asked Questions (FAQ)
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Q: What is the difference between surface and depth filtration for this sintered element?
A: Our sintered filter element is a depth-type filter, meaning particles are captured throughout the thickness of the media, providing higher dirt-holding capacity and longer service life compared to surface filters. -
Q: Can this element be used for steam sterilization?
A: Yes, the 304L stainless steel construction is compatible with 121°C-134°C steam sterilization (SIP) cycles. Ensure proper sealing material (e.g., PTFE or silicone) is selected for the application. -
Q: What is the typical flow rate for a 10-inch element?
A: Flow rate depends on the viscosity of the fluid and operating pressure. For water at 1 bar ΔP, a standard 10-inch element can handle approximately 10-20 L/min. Please contact us with your specific process parameters for a precise calculation. -
Q: Do you provide replacement elements for existing housings?
A: Yes, we offer custom dimensions and end connections. Please provide the original housing specifications (length, diameter, connection type) and we will manufacture compatible elements. -
Q: Is the element reusable after cleaning?
A: Absolutely. The sintered metal structure is designed for repeated cleaning and sterilization. With proper CIP/SIP procedures, the element can be reused many times, making it a cost-effective solution. -
Q: What certifications or material traceability do you offer?
A: We can provide a material test certificate (MTC) for 304L stainless steel, as well as a bubble point test report for each element. Please specify your requirements when ordering. -
Q: Can you supply elements with different micron ratings?
A: Yes, besides 1μm, we offer sintered filter elements in various ratings from 0.5μm to 100μm. Custom ratings are available upon request. -
Q: What is the lead time for standard orders?
A: For standard sizes, we typically ship within 15-20 working days. Custom orders may require 25-30 working days. We work with multiple ports to ensure timely delivery.
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