Sintered Mesh Filter Cartridge, 2.5μm Nominal, 100% Pleated Design, 4" Diameter, 40" Length
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer with over 25 years of experience in wire mesh and filtration products. Our Sintered Mesh Filter Cartridge is engineered to deliver exceptional performance in demanding industrial applications. With a 2.5μm nominal filtration rating and a 100% pleated design, this cartridge offers high dirt-holding capacity, low pressure drop, and long service life. Manufactured in our Hebei, China facility, we leverage advanced sintering technology to produce a robust, multi-layer mesh structure that withstands high temperatures and corrosive environments.
Key Features & Technical Specifications
- Superior Filtration Performance: Nominal 2.5 micron rating ensures removal of fine particles, ideal for chemical, petrochemical, and pharmaceutical processes.
- 100% Pleated Design: Maximizes filtration surface area by up to 4 times compared to non-pleated cartridges, reducing replacement frequency and operating costs.
- High-Temperature & Corrosion Resistance: Sintered stainless steel mesh (304L or 316L) can withstand continuous operation up to 450°F (232°C) and resists most acids, alkalis, and solvents.
- Robust Mechanical Strength: The sintered structure provides excellent burst strength and resistance to pressure surges, ensuring reliable performance under harsh conditions.
- Customizable End Caps & Seals: Available with DOE, SOE, or custom end caps, and seals such as Buna-N, EPDM, or Viton to fit standard housings.
- Easy Cleaning & Reusability: The all-metal construction allows for backwashing, ultrasonic cleaning, or chemical regeneration, extending cartridge life.
| Parameter | Value |
|---|---|
| Filtration Rating | 2.5 μm nominal |
| Outer Diameter | 4 inches (102 mm) |
| Length | 40 inches (1016 mm) |
| Pleat Count | Approx. 80–120 pleats (customizable) |
| Effective Filtration Area | ~8.5 ft² (0.79 m²) per 40-inch cartridge |
| Max Operating Temperature | 450°F (232°C) |
| Max Differential Pressure | 150 psi (10.3 bar) at 70°F (21°C) |
| Material | Sintered 304L / 316L Stainless Steel |
Benefits for Your Application
- Reduced Downtime: The pleated design and high dirt-holding capacity mean fewer cartridge changes, keeping your process running longer.
- Lower Total Cost of Ownership: Reusable mesh construction eliminates the need for frequent replacement; simple cleaning restores performance.
- Consistent Quality: Rigorous in-house testing ensures each cartridge meets our strict quality standards – from pore size uniformity to burst pressure.
- Versatile Integration: Compatible with standard filter housings having 4-inch diameter openings; custom lengths available upon request.
Our factory, established in 1998, has exported US$5–10 million annually to markets across North America, South America, Europe, Asia, Africa, and Oceania. We ship from major Chinese ports (Tianjin, Qingdao, Shanghai, Foshan) with reliable lead times. Every cartridge is manufactured with precision sintering technology that bonds multiple layers of woven wire mesh into a single, durable filter medium – no binders or adhesives. This ensures chemical compatibility and eliminates media migration.
Choose Anping County Boli Hardware Wiremesh Products Factory for your critical filtration needs. Contact us today for a quote or to discuss your specific requirements. We offer OEM/ODM services and can tailor the cartridge dimensions, mesh layers, and end cap configurations to your exact specifications.
Frequently Asked Questions
-
What is the typical lifespan of this sintered mesh filter cartridge?
Lifespan depends on operating conditions and contaminant load. With proper cleaning (backwashing or ultrasonic), the cartridge can be reused many times, often lasting 6–12 months or more. -
Can this cartridge be used for high-viscosity fluids?
Yes, the pleated design provides a large filtration area, which helps maintain flow even with viscous fluids. However, pressure drop should be monitored. -
What end cap options are available?
Standard options include double open end (DOE) with gasket, single open end (SOE) with 222 or 226 O-rings, or custom configurations. Please specify when ordering. -
Is the 2.5μm rating absolute or nominal?
This is a nominal rating. For absolute filtration, we can supply cartridges with tighter tolerances upon request. -
Can I use this cartridge in a food-grade application?
Yes, the 316L stainless steel version is suitable for food and beverage processes, provided the seal material is food-grade (e.g., EPDM or silicone). -
What is the maximum flow rate for a 40-inch length?
Flow rate depends on fluid viscosity and pressure differential. Typically, for water at 70°F, a single cartridge can handle 10–20 GPM (38–76 LPM). -
Do you offer samples for testing?
Yes, we can provide sample cartridges for evaluation. Please contact our sales team for details. -
How do I clean the cartridge?
Reverse flow backwashing, ultrasonic cleaning in a suitable solvent, or chemical soak (e.g., acid or caustic) are effective methods. Avoid abrasive cleaning that may damage the mesh.
Trust in our 25-year manufacturing heritage – we have supplied thousands of industrial customers worldwide. With annual export value exceeding US$5 million and a dedicated quality control team, every cartridge is inspected before shipment. Contact us now to experience the difference of a true manufacturer committed to your success.
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