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Help CenterCustom Sintered Mesh Filter With Mill Test Report, 304 Stainless Steel, 0.5-100 Micron Range
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – your trusted manufacturer of high-performance filtration solutions since 1998. Our Custom Sintered Mesh Filter is crafted from premium 304 stainless steel, offering a precise 0.5 to 100 micron range to meet your most demanding filtration needs. Each filter is accompanied by a Mill Test Report, ensuring material traceability and consistent quality. With annual export value exceeding US$5 million and serving markets across North America, Europe, Asia, and beyond, we are dedicated to delivering reliable, custom-engineered products that optimize your process efficiency.
Our sintered mesh filters are manufactured using advanced sintering technology, where multiple layers of stainless steel wire mesh are bonded under high temperature and pressure. This creates a rigid, porous structure with excellent mechanical strength, high flow rates, and precise filtration accuracy. The 304 stainless steel construction provides superior corrosion resistance, making it suitable for a wide range of applications including chemical processing, oil & gas, pharmaceutical, food & beverage, water treatment, and hydraulic systems.
Key Features & Benefits
- Material Excellence: 304 stainless steel ensures durability, corrosion resistance, and long service life even in harsh environments.
- Customizable Micron Range: Available from 0.5 to 100 microns, tailored to your specific particle retention requirements.
- High Strength & Rigidity: Sintered structure eliminates mesh shifting, maintaining consistent performance under high differential pressure.
- Excellent Flow Rates: Open porosity design minimizes pressure drop while maximizing throughput.
- Easy Cleaning & Reusability: Can be backwashed, ultrasonically cleaned, or chemically regenerated, reducing operational costs.
- Mill Test Report Included: Provides certified material composition and mechanical properties for quality assurance.
- Custom Shapes & Sizes: Available as discs, tubes, sheets, cartridges, or custom geometries to fit your equipment.
Technical Specifications
| Parameter | Details |
|---|---|
| Material | 304 Stainless Steel (AISI 304) |
| Micron Rating | 0.5 – 100 μm (customizable) |
| Operating Temperature | Up to 600°C (inert atmosphere), lower in oxidizing environments |
| Max Differential Pressure | Typically 20-30 bar (depending on thickness and design) |
| Thickness | 1.5 mm – 5 mm (customizable) |
| Shape Options | Disc, tube, sheet, cartridge, dome, custom |
| Filtration Efficiency | >99% for particles above rated micron |
| Mill Test Report | Provided with each order |
Applications
- Chemical & Petrochemical: Catalyst recovery, polymer filtration, acid gas treatment.
- Pharmaceutical & Biotech: Sterile filtration, API purification, cell separation.
- Food & Beverage: Beer clarification, juice filtration, edible oil polishing.
- Water & Wastewater: Membrane pre-filtration, industrial water recycling.
- Hydraulics & Pneumatics: Protection of valves, pumps, and actuators.
- Mining & Metallurgy: Slurry dewatering, mineral processing.
Our filters are manufactured with strict quality control, ensuring consistent pore size distribution and mechanical integrity. The Mill Test Report verifies the material's chemical composition and mechanical properties, giving you full confidence in the product's performance. Whether you need a standard disc filter or a complex custom cartridge, our engineering team can design and produce the optimal solution for your application.
Frequently Asked Questions (FAQ)
Q1: What is the difference between sintered mesh filter and woven wire mesh filter?
A: Sintered mesh filters are made by bonding multiple layers of wire mesh under heat and pressure, creating a rigid, high-strength structure with precise pore sizes. Woven wire mesh is a single layer and may shift under pressure. Sintered mesh offers better stability, higher dirt holding capacity, and can achieve finer micron ratings.
Q2: Can I order a custom size or shape?
A: Absolutely. We specialize in custom fabrication. You can specify diameter, length, thickness, and even complex geometries like conical or domed shapes. Please provide drawings or detailed requirements.
Q3: What is the typical lead time for custom orders?
A: Lead time depends on complexity and quantity. For standard sizes, it is usually 7-15 working days. Custom designs may require 15-25 working days. We can expedite for urgent requests.
Q4: How do I clean and reuse the sintered mesh filter?
A: The filter can be backwashed, ultrasonically cleaned, or chemically cleaned (depending on the fluid). Avoid using harsh abrasives. Proper cleaning can extend the filter life significantly.
Q5: Does the mill test report include chemical composition and mechanical properties?
A: Yes, the Mill Test Report (MTC) provides the certified chemical analysis of the 304 stainless steel (e.g., Cr, Ni, C content) and mechanical properties like tensile strength and yield strength, in accordance with relevant standards.
Q6: What is the maximum operating temperature for this filter?
A: In an inert atmosphere, the filter can withstand up to 600°C. In oxidizing environments, the maximum temperature is lower (typically around 400°C). Please consult our engineers for specific conditions.
Q7: Can you provide samples for testing?
A: Yes, we offer sample filters for evaluation. Please contact us with your requirements, and we will provide a quote for sample pieces.
Q8: Do you ship internationally?
A: Yes, we export to major ports worldwide including Tianjin, Qingdao, Shanghai, Foshan, and others. Our annual export value exceeds US$5 million, serving clients in over 20 countries.
At Anping County Boli Hardware Wiremesh Products Factory, we have been manufacturing wire mesh and filtration products since 1998. Our factory is located in Hengshui, Hebei, China, and we pride ourselves on our robust production capacity, strict quality control, and responsive customer service. With annual export revenue of US$5–10 million and a global customer base, you can trust us to deliver filters that meet your exact specifications. Contact us today to discuss your custom sintered mesh filter requirements – we are ready to provide you with a professional solution backed by decades of experience.
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