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3 TPH Evaporative Crystallization System for Salt Recovery From Brine (Zero Liquid Discharge)
Product Spotlights
3 TPH evaporative crystallization system for brine salt recovery achieving zero liquid discharge. PLC automated, energy-efficient MVR/MEE options, customizable materials, and compact modular design. High salt purity (>95%) and distillate quality. Backed by ISO-certified manufacturer with global export experience, full after-sales support.
US$ 7390 - 769000
MOQ: 1 Combo
Key Specifications
Get Latest Price
Application:
Other, Salt recovery from brine
Certification:
ISO9001, Other, ISO14001
Capacity:
3 TPH (3 tons per hour)
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
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Application
Other, Salt recovery from brine
Certification
ISO9001, Other, ISO14001
Capacity
3 TPH (3 tons per hour)
Technology
Evaporative Crystallization
Control Method
PLC automatic control
Material
Stainless steel / customizable
Power Supply
380V/50Hz (customizable)
Operation Mode
Continuous / batch
Recovery Rate
≥95% (salt recovery)
Product Overview:
Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer established in 2015 with a factory spanning 10,000–30,000 square meters and 201–300 dedicated employees, proudly presents the 3 TPH Evaporative Crystallization System for Salt Recovery from Brine – a robust solution designed for Zero Liquid Discharge (ZLD) applications. With an annual export value of US$10–50 million and certifications including ISO9001, ISO14001, and OHSAS18001, we deliver reliable, high-performance systems trusted by clients across North America, Europe, Southeast Asia, and beyond. This system efficiently converts brine waste into valuable crystalline salt, minimizing environmental impact and maximizing resource recovery.
Key Features & Technical Specifications:
- High Capacity: Processes up to 3 tons of brine per hour, suitable for medium-to-large industrial operations.
- Zero Liquid Discharge: Recovers >95% of water as high-purity distillate, leaving dry salt crystals for reuse or disposal.
- Advanced Evaporative Crystallization: Combines forced circulation evaporation and crystallization in a single integrated unit.
- PLC Automated Control: Touch-screen interface with remote monitoring capability, ensuring stable operation and minimal manual intervention.
- Customizable Configuration: Available in stainless steel (SS304/SS316L) or other corrosion-resistant alloys; optional heat source (steam, electricity, or waste heat).
- Energy Efficient Design: Mechanical vapor recompression (MVR) or multiple-effect evaporation (MEE) options to reduce energy consumption.
- Compact Footprint: Modular design allows easy installation and integration into existing treatment lines.
- Low Maintenance: Anti-scaling and anti-fouling design, with automatic cleaning cycles.
Typical Parameters:
| Parameter | Value |
| Processing Capacity | 3 TPH (tons per hour) |
| Evaporation Temperature | 60–90 °C (adjustable) |
| Power Consumption | ~60–80 kWh/T (MVR) / ~120–150 kWh/T (MEE) |
| Recovered Water Quality | TDS |
| Salt Purity | ≥95% (depending on brine composition) |
| Operating Pressure | Atmospheric / vacuum (optional) |
| Dimensions (L×W×H) | Customizable (typical: 8m × 3m × 4m) |
Benefits to Customers:
- Environmental Compliance: Achieve strict ZLD regulations, eliminating brine discharge and reducing waste disposal costs.
- Resource Recovery: Convert waste brine into valuable industrial salt, generating additional revenue or reducing raw material costs.
- Operational Reliability: PLC-controlled with real-time data logging, alarms, and remote diagnostics ensure uptime >95%.
- Scalability: Multiple units can be combined for larger capacities, and the system is designed for easy expansion.
- Flexible Heat Source: Works with steam, electricity, or waste heat – ideal for integrating with existing industrial processes.
- Proven Global Track Record: Over 50 systems installed in industries such as petrochemical, desalination, mining, and food processing.
Trust & Reliability:
As a manufacturer with 10+ years of experience, Qingdao Conqinphi Environmental Technology Group Co., Ltd. has exported to over 30 countries, serving clients in North America, Europe, the Middle East, and Asia. Our factory is ISO9001, ISO14001, and OHSAS18001 certified, ensuring strict quality control and environmental management. With a dedicated R&D team of 30+ engineers, we continuously improve our evaporative crystallization technology. We provide full after-sales support including installation supervision, commissioning, training, and spare parts supply. Contact us today to discuss your brine treatment requirements and receive a customized proposal.
Frequently Asked Questions (FAQ):
-
Q: What types of brine can this system handle?
A: It is suitable for various brine compositions, including seawater, produced water, industrial wastewater, and RO concentrate. The system can be customized for specific salt concentrations and impurities. -
Q: What is the expected salt recovery rate?
A: Typically >95% of the dissolved salts are recovered as crystalline solids. The exact rate depends on brine chemistry, but our design optimizes recovery for most applications. -
Q: How much energy does the system consume?
A: For the MVR version, power consumption is approximately 60–80 kWh per ton of water evaporated. For the MEE version, it is higher (120–150 kWh/T). We can recommend the most efficient option based on your utility costs. -
Q: What is the footprint of a 3 TPH unit?
A: The base module measures roughly 8m × 3m × 4m (L×W×H), but this can be adjusted to fit your site. We also offer skid-mounted and containerized options for easy installation. -
Q: Is the system fully automatic?
A: Yes, it features PLC automatic control with a human-machine interface (HMI). Operators can set parameters, monitor performance, and receive alarms remotely. Manual override is also available. -
Q: What maintenance is required?
A: Regular inspection of pumps, seals, and heat transfer surfaces is recommended. The system includes automatic CIP (clean-in-place) cycles to reduce scaling. Spare parts are readily available from our stock. -
Q: Can I use waste heat as an energy source?
A: Absolutely. The system can be designed to utilize low-grade waste heat from processes such as exhaust gases, hot water, or steam condensate, significantly reducing operating costs. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision, commissioning, and operator training. Remote technical support is also available 24/7 via our service team.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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