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Help CenterTriple-effect Countercurrent Evaporator for Pharmaceutical Industry, PLC Controlled, 220V, 100-500 L/H
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a leading manufacturer established in 2015, with a factory area of 10,000-30,000 square meters and over 200 skilled employees. We specialize in advanced evaporation solutions for the pharmaceutical industry. Our Triple-effect countercurrent evaporator with PLC control is designed to deliver high-efficiency concentration while minimizing energy consumption and operational complexity. This equipment is tailored for processing heat-sensitive pharmaceutical solutions, ensuring product quality and compliance with rigorous industry standards.
The evaporator operates on a triple-effect principle, utilizing countercurrent flow to maximize heat transfer and reduce residence time. With a PLC-controlled system, operators can precisely monitor and adjust parameters such as temperature, pressure, and feed rate. The unit supports a capacity range of 100 to 500 L/H and is powered by a standard 220V supply, making it adaptable to various production scales. Below are the key technical specifications:
| Parameter | Value |
|---|---|
| Number of Effects | Triple |
| Flow Type | Countercurrent |
| Capacity | 100-500 L/H |
| Power Supply | 220V, 50/60Hz |
| Control System | PLC with touch screen HMI |
| Material of Construction | Stainless steel 304/316L (optional) |
| Operating Temperature | Customizable up to 120°C |
| Certification | ISO9001, HACCP, others upon request |
Key Features and Benefits:
- Triple-effect design significantly reduces steam consumption by up to 60% compared to single-effect evaporators, lowering operational costs.
- Countercurrent flow ensures gentle treatment of heat-sensitive pharmaceutical ingredients, preventing degradation and maintaining product purity.
- PLC automation allows for precise control, data logging, and remote monitoring, improving batch consistency and reducing manual errors.
- Compact footprint saves valuable floor space in pharmaceutical facilities.
- Easy cleaning and maintenance thanks to CIP (Clean-in-Place) compatibility and accessible design.
- Flexible capacity from 100 to 500 L/H accommodates both small-scale R&D and medium-scale production.
- Corrosion-resistant construction using high-grade stainless steel ensures long service life even with aggressive solvents.
The evaporator is built to meet the rigorous demands of pharmaceutical manufacturing, including compliance with GMP guidelines. Our factory in Qingdao, China, has an annual export value exceeding US$10 million, supplying equipment to markets across North America, Europe, Asia, and Africa. With over 200 employees and a dedicated R&D team, we continuously improve our designs to enhance efficiency and reliability.
Why Choose Qingdao Conqinphi?
- Established in 2015 with a modern factory spanning 10,000-30,000 m².
- Certified with ISO9001, ISO14000, HACCP, and other quality management systems.
- Experienced in exporting to 14+ major global markets.
- Flexible customization options: materials, voltage, capacity, and control features.
- After-sales support including installation guidance, spare parts, and technical training.
We invite you to contact us for a detailed quotation or to discuss your specific evaporation requirements. Our team is ready to provide a solution that optimizes your production process while ensuring product quality and regulatory compliance.
Frequently Asked Questions (FAQ)
-
What is the typical energy savings of a triple-effect countercurrent evaporator?
The triple-effect design can reduce steam consumption by approximately 50-60% compared to a single-effect unit, resulting in significant operational cost savings. -
Can this evaporator handle heat-sensitive pharmaceutical products?
Yes, the countercurrent flow and low residence time minimize thermal degradation, making it suitable for heat-sensitive solutions such as herbal extracts, antibiotics, and APIs. -
What control features does the PLC offer?
The PLC system includes a touch screen interface for setting parameters, real-time monitoring of temperature, pressure, flow rate, and automatic alarms for abnormal conditions. Data logging and remote access are also available. -
Is the equipment customizable for different voltages or frequencies?
Absolutely. While the standard is 220V, we can configure the electrical system for 380V, 415V, or other voltages, and for 50Hz or 60Hz as required. -
What materials are used in the construction?
Standard material is stainless steel 304, with 316L available for corrosive environments. All wetted parts are polished to meet pharmaceutical hygiene standards. -
Does the evaporator comply with GMP guidelines?
Yes, the design follows GMP principles, including cleanable surfaces, no dead legs, and easy drainage. Additional documentation for validation can be provided. -
What is the lead time and shipping port?
Typical lead time is 30-45 days after order confirmation. All shipments are from Qingdao port, China, with flexible Incoterms. -
Do you provide installation and commissioning support?
Yes, we offer on-site supervision or remote guidance from our experienced engineers. Training for operators is also included in the package.
For more detailed information, please feel free to reach out to our sales team. We are committed to delivering high-quality evaporation solutions that meet your exact needs.
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