Triple-effect Countercurrent Evaporator With CIP System, 304SS, PLC, 0.5-1 Ton/Hour, Standard Compliant
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is proud to present our Triple-effect Countercurrent Evaporator with CIP System, engineered to deliver superior energy efficiency and product quality for demanding industrial applications. Crafted from high-grade 304 stainless steel and equipped with an advanced PLC control system, this evaporator ensures precise operation, consistent output, and easy integration into existing production lines. With a capacity range of 0.5 to 1 Ton per hour, it is ideal for medium-scale concentration of heat-sensitive liquids such as fruit juices, dairy products, herbal extracts, and chemical solutions. The triple-effect design maximizes steam economy by reusing vapor from one effect to heat the next, significantly reducing energy consumption. The built-in CIP (Clean-in-Place) system allows thorough cleaning without disassembly, minimizing downtime and ensuring hygiene compliance. Fully compliant with international standards, this evaporator is a reliable choice for manufacturers seeking cost-effective and sustainable concentration solutions.
Key Features & Technical Specifications
- Triple-Effect Countercurrent Design – Achieves up to 50% energy savings compared to single-effect evaporators by utilizing vapor recompression and countercurrent flow.
- 304 Stainless Steel Construction – Corrosion-resistant, food-grade material ensures long service life and product purity.
- PLC Automation – Touch-screen interface with intuitive controls for temperature, pressure, flow rate, and CIP cycles. Remote monitoring and data logging available.
- Integrated CIP System – Automated cleaning cycles with adjustable spray nozzles, reducing manual labor and chemical usage.
- Compact Footprint – Space-saving vertical or horizontal layout options to fit your facility.
- High Concentration Ratio – Capable of concentrating liquids up to 50-60% solids content depending on product characteristics.
- Easy Maintenance – Modular design with quick-access inspection ports and replaceable seals.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 0.5 – 1.0 Ton/hour (water evaporation) |
| Number of Effects | 3 |
| Flow Configuration | Countercurrent |
| Material of Construction | 304 Stainless Steel (316L optional) |
| Control System | PLC with HMI (Siemens or Mitsubishi available) |
| CIP System | Integrated, fully automated |
| Operating Temperature | 60 – 100°C (adjustable per effect) |
| Vacuum Level | -0.05 to -0.09 MPa (controlled by vacuum pump) |
| Steam Consumption | Approx. 0.4 – 0.5 kg steam per kg water evaporated |
| Power Supply | 380V/50Hz, 3-phase (customizable) |
Why Choose Our Triple-Effect Countercurrent Evaporator?
- Energy Efficiency – Triple-effect countercurrent technology reduces steam consumption by up to 60% compared to single-effect evaporators, lowering your operating costs.
- Product Quality – Low-temperature evaporation in each effect preserves heat-sensitive nutrients, flavors, and active ingredients. Countercurrent flow minimizes product degradation.
- Hygienic Design – 304SS with polished surfaces, no dead zones, and CIP capability ensures compliance with HACCP, FDA, and other food safety standards.
- Flexible Operation – PLC allows easy adjustment of parameters for different products. Recipe storage and automatic batch control enhance repeatability.
- Reliable & Durable – Heavy-duty construction with thick insulation, high-quality gaskets, and corrosion-resistant components ensures years of trouble-free service.
- Fast ROI – Lower energy, water, and chemical consumption, combined with reduced labor and maintenance, deliver a rapid payback period.
Trust Backed by Experience
Since 2015, Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a trusted manufacturer of industrial evaporation and environmental equipment. Our factory spans 10,000–30,000 square meters, housing a dedicated team of 201–300 employees. With annual export values exceeding US$10 million, we serve clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. Our products are certified to multiple international standards including HACCP, TL900, QS9000, SA8000, ISO9001, ISO14000, OHSAS18001, and others, ensuring every unit meets rigorous quality and safety requirements. We are committed to providing not just equipment, but comprehensive solutions backed by professional after-sales support, including installation guidance, training, and spare parts supply. Contact us today to discuss your specific evaporation needs and let us deliver a tailored solution that maximizes your productivity and profitability.
Frequently Asked Questions (FAQ)
-
What types of liquids can this evaporator handle?
It is suitable for a wide range of aqueous solutions, including fruit juices, milk, whey, sugar syrups, herbal extracts, pharmaceutical intermediates, chemical solutions, and wastewater. The 304SS construction is compatible with most non-corrosive and mildly corrosive liquids. For highly corrosive materials, optional 316L or higher-grade alloys are available. -
How does the CIP system work?
The integrated CIP system automatically circulates cleaning solutions (e.g., caustic soda, acid, and water) through the evaporator's internal surfaces at controlled temperatures and flow rates. The PLC manages the sequence, duration, and concentration, ensuring thorough cleaning without manual disassembly. Typical CIP cycle time is 30–60 minutes. -
What is the typical energy consumption?
Triple-effect countercurrent design consumes approximately 0.4–0.5 kg of steam per kg of water evaporated. Electrical consumption for pumps, vacuum system, and PLC is typically 10–20 kW depending on capacity and configuration. -
Can the evaporator be customized for different capacities?
Yes, we offer customization for capacities from 0.2 to 5 Ton/hour. The standard model is 0.5–1 Ton/hour, but we can adjust the number of effects, heat transfer area, and ancillary equipment to match your specific requirements. -
What maintenance is required?
Routine maintenance includes checking seals, gaskets, and sensors; cleaning the CIP system; and inspecting vacuum pump and steam traps. The PLC provides diagnostic alerts. We recommend a preventive maintenance schedule every 6–12 months, which can be supported by our service team. -
What certifications does this product comply with?
Our evaporator is designed and manufactured in compliance with HACCP, ISO9001, ISO14000, OHSAS18001, and other relevant standards. Specific materials and components can be selected to meet FDA, CE, or ASME requirements upon request. -
What is the delivery time?
Delivery time depends on configuration and order quantity. Typically, standard models are delivered within 30–45 days after order confirmation. Customized units may require 45–60 days. We can provide expedited options for urgent orders. -
Do you offer installation and training?
Yes, we provide on-site installation supervision and commissioning services. Operator training is also available to ensure your team can operate the evaporator efficiently and safely. Remote support via video call is included.
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