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Help CenterTriple-effect Countercurrent Evaporator for Dairy Processing, 304SS, Automatic, 500-1000 L/H
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd., your trusted manufacturer of advanced dairy processing equipment. Our Triple-effect countercurrent evaporator is designed specifically for the dairy industry, offering a robust solution for concentrating milk, whey, and other dairy products while preserving flavor and nutritional value. Built with high-quality 304 stainless steel, this automatic evaporator delivers a processing capacity of 500 to 1000 liters per hour, making it ideal for medium-scale dairy operations. With triple-effect countercurrent technology, you achieve superior energy efficiency and product quality, reducing operational costs and enhancing your bottom line.
This evaporator incorporates the latest in heat recovery and process control, ensuring consistent concentration levels and minimal product degradation. The countercurrent flow design maximizes heat transfer and minimizes fouling, extending the equipment's lifespan. Whether you are processing fresh milk, condensed milk, or whey protein concentrate, our machine provides a reliable, hygienic, and easy-to-clean solution that meets international food safety standards.
Key Features & Technical Specifications
- Triple-effect countercurrent design – Reduces steam consumption by up to 40% compared to single-effect evaporators, lowering energy costs.
- 304 stainless steel construction – All product contact parts are made of 304SS, ensuring corrosion resistance, easy cleaning, and compliance with dairy hygiene requirements.
- Fully automatic operation – PLC-controlled system with touch screen interface allows precise regulation of temperature, pressure, feed rate, and concentration. Minimal operator intervention required.
- Capacity range 500-1000 L/H – Suitable for small to medium dairy plants; custom capacities available upon request.
- Countercurrent flow – Product and heating medium flow in opposite directions, maximizing temperature difference and heat transfer efficiency.
- Integrated heat recovery – Vapor from each effect is reused to preheat the feed, further improving energy efficiency.
- Hygienic design – Smooth surfaces, no dead corners, CIP (Clean-in-Place) compatible, and easy to maintain.
- Low-temperature evaporation – Operates under vacuum to reduce boiling point, preserving sensitive dairy proteins and vitamins.
- Safety features – Overpressure protection, automatic shutdown, temperature and pressure alarms.
| Parameter | Specification |
|---|---|
| Model | CE-TCE-500-1000 (customizable) |
| Number of effects | 3 |
| Flow mode | Countercurrent |
| Material (product contact) | 304 Stainless Steel |
| Capacity | 500 – 1000 L/H (water evaporation) |
| Evaporation temperature | 55 – 75 °C (adjustable under vacuum) |
| Steam consumption | Approx. 0.3 – 0.4 kg steam per kg water evaporated |
| Electric power | 5 – 10 kW (depending on configuration) |
| Control system | PLC + Touch screen (automatic) |
| Dimensions (L×W×H) | Customizable; typical footprint ~6m×3m×4m |
Customer Benefits
- Reduced operating costs – The triple-effect countercurrent design significantly lowers steam consumption, cutting energy bills by up to 40% compared to traditional single-effect units.
- Superior product quality – Low-temperature evaporation under vacuum preserves delicate flavors, proteins, and vitamins, resulting in a higher-quality concentrate.
- High throughput – With 500-1000 L/H capacity, you can process large volumes efficiently, meeting production demands.
- Easy operation and maintenance – Fully automatic controls with intuitive interface reduce labor costs and human error. CIP capability simplifies cleaning.
- Long equipment life – 304SS construction resists corrosion and wear, providing years of reliable service.
- Flexibility – Customizable parameters (capacity, heating method, automation level) to fit your specific dairy processing needs.
We are a manufacturer with over 10 years of experience (since 2015) and a factory size of 10,000-30,000 square meters. Our annual export value exceeds US$10 million, and we serve markets across North America, South America, Europe, Asia, Africa, and Oceania. With a dedicated team of 201-300 employees, we uphold rigorous quality management systems, including ISO9001, ISO14000, HACCP (certifications), ensuring every machine meets international standards. Our triple-effect countercurrent evaporator has been tested and proven in numerous dairy plants worldwide. We stand behind our product with comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply.
Invest in efficiency and quality. Contact Qingdao Conqinphi Environmental Technology Group Co., Ltd. today to learn more about how our triple-effect countercurrent evaporator can transform your dairy processing line. We provide customized solutions, competitive pricing, and reliable delivery from Qingdao Port. Request a quote or technical consultation now!
Frequently Asked Questions (FAQ)
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Q: What is the difference between countercurrent and co-current flow evaporators?
A: In countercurrent flow, the product and heating medium travel in opposite directions. This maximizes the temperature difference along the heat exchanger, improving heat transfer efficiency and reducing energy consumption. For dairy products, countercurrent also helps minimize fouling and thermal degradation. -
Q: Can this evaporator be used for fluids other than milk?
A: Yes, it is suitable for a wide range of dairy products such as whey, buttermilk, cream, and skim milk. It can also be adapted for other food liquids with similar viscosity and heat sensitivity, subject to customization. -
Q: Does the machine require special installation?
A: The evaporator is designed as a skid-mounted unit, requiring only connection to utilities (steam, electricity, water, compressed air, and drainage). Our team can provide installation guidance and on-site commissioning support. -
Q: How do you clean the evaporator between batches?
A: The system supports Clean-in-Place (CIP) procedures. We provide a CIP cycle recommendation using standard cleaning agents (caustic, acid, and water rinses). The 304SS construction ensures compatibility with common cleaning chemicals. -
Q: What is the typical delivery time?
A: Lead time depends on the specific configuration. Typically, it ranges from 30 to 60 days after order confirmation. We offer expedited options for urgent requirements. -
Q: What warranty do you offer?
A: We provide a standard 12-month warranty from the date of commissioning, covering manufacturing defects. Extended warranty plans are available upon request. -
Q: Can I customize the capacity or automation level?
A: Absolutely. Our evaporators are customizable. We can adjust the capacity (e.g., 2000 L/H), add additional effects, or upgrade the control system to include remote monitoring. Contact us with your requirements. -
Q: Is the evaporator compliant with international food safety standards?
A: Yes, the equipment is designed to meet HACCP and other food safety guidelines. All product contact parts are 304 stainless steel, and the design minimizes crevices and contamination risks. We also offer optional certifications upon request.
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