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Help CenterCustomized Dust Filter Cartridge, 220V Pulse Jet Cleaning, 1200 CFM, 12-Inch Diameter, 304 Stainless Steel End Caps
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Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of high-performance filtration solutions. Our Customized Dust Filter Cartridge is engineered to meet the demanding needs of industrial dust collection systems, combining a robust 220V pulse jet cleaning mechanism with a high airflow capacity of 1200 CFM. The 12-inch diameter design and 304 stainless steel end caps ensure durability and corrosion resistance, making this cartridge a reliable choice for a wide range of applications.
Built with precision and quality, each filter cartridge is customizable to your specific requirements, including filter media type, micron rating, and gasket options. Whether you are upgrading existing equipment or designing a new system, our filter cartridge delivers consistent performance and extended service life, reducing downtime and maintenance costs.
Key Features and Technical Specifications
- High Airflow Capacity: 1200 CFM ensures efficient dust collection for medium to large industrial processes.
- Pulse Jet Cleaning: 220V solenoid valve driven pulse jet system automatically cleans the filter media, maintaining low pressure drop and high filtration efficiency.
- Robust Construction: 304 stainless steel end caps resist rust, chemicals, and mechanical stress, ideal for harsh environments.
- Standard Diameter: 12-inch outer diameter fits most common cartridge housings; custom sizes available upon request.
- Customizable Media: Choose from various media types (e.g., polyester, cellulose, nanofiber) to match your specific dust characteristics and efficiency needs.
- Easy Installation: Designed with standard mounting flanges and gasket grooves for quick replacement and secure sealing.
| Parameter | Value |
|---|---|
| Diameter | 12 inches (305 mm) |
| Airflow (CFM) | 1200 CFM (at 0.5" w.g. initial pressure drop) |
| Cleaning Voltage | 220V AC, 50/60 Hz |
| End Cap Material | 304 Stainless Steel |
| Filter Media Options | Polyester, Cellulose, Nanofiber, PTFE membrane (customizable) |
| Maximum Operating Temperature | Up to 180°F (82°C) for standard media; higher temperatures available on request |
| Filtration Efficiency | ≥99.9% for particles ≥1 micron (depending on media selection) |
Advantages for Your Application
- Lower Operating Costs: The pulse jet cleaning system reduces compressed air consumption and extends filter life, minimizing replacement frequency.
- Superior Dust Release: 304 stainless steel end caps provide a smooth surface that prevents dust buildup, ensuring consistent cleaning performance.
- Versatile Compatibility: 12-inch diameter fits a wide range of standard dust collector housings, simplifying retrofitting.
- Customization Without Compromise: We work closely with you to tailor the cartridge length, media grade, gasket type, and additional features (e.g., handles, safety caps) to your exact specifications.
- Environmentally Friendly: Longer filter life means less waste; our media options can be selected for incineration or recycling.
Our factory in Hengshui, Hebei, China, has been serving global markets since 1998, with an annual export value of US$5 million to US$10 million. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, covering North America, South America, Europe, Asia, Africa, Oceania, and the Middle East. With decades of experience in wire mesh and filtration products, we have built a reputation for reliability, quality, and on-time delivery.
Each cartridge undergoes rigorous quality checks during production, including media integrity testing, pulse jet valve functional testing, and dimensional verification. We are committed to providing products that meet or exceed your performance expectations. Whether you need a single replacement cartridge or a large-scale OEM order, our team is ready to support you with technical expertise and responsive service.
Contact us today to discuss your specific requirements. Our engineers can help you select the optimal media and configuration for your dust collection system. Experience the difference of a customized filter cartridge that delivers consistent 1200 CFM airflow, robust 220V pulse jet cleaning, and the durability of 304 stainless steel end caps – all backed by a manufacturer with over 25 years of industry leadership.
Frequently Asked Questions (FAQ)
-
Can the filter cartridge be customized to a different length or diameter?
Yes, we offer full customization. The 12-inch diameter is standard, but we can produce other diameters and lengths according to your housing dimensions. Please provide your requirements for a quote. -
What filter media options are available for this cartridge?
We offer a range of media including polyester, cellulose, nanofiber, and PTFE membrane. Each has different temperature resistance, efficiency, and dust release properties. Our team can recommend the best option for your application. -
Is the 220V pulse jet cleaning system compatible with 110V systems?
The standard cleaning system is designed for 220V AC. However, we can configure the solenoid valve and control system for 110V or other voltages upon request. -
How often does the pulse jet cleaning need to be activated?
The cleaning frequency is adjustable via a timer or differential pressure controller. Typically, it activates when the pressure drop across the filter reaches a set point (e.g., 2-3 inches w.g.), ensuring optimal airflow and filter life. -
What is the typical lifespan of this filter cartridge?
Lifespan depends on operating conditions, dust load, and maintenance. With proper pulse jet cleaning, a cartridge can last 12 to 24 months or more. Regular inspection and timely replacement of worn gaskets can extend service life. -
Do you provide samples before bulk order?
Yes, we offer sample cartridges for evaluation. The sample cost and shipping can be arranged. For large orders, samples are often provided at a discounted rate or free of charge depending on the order quantity. -
What packaging is used for export shipping?
Each cartridge is individually wrapped in protective material, then packed in sturdy corrugated boxes or wooden crates for sea freight. We ensure that the filters arrive undamaged, with proper labeling for customs clearance. -
Can I get a certificate of material (304 stainless steel) for the end caps?
Yes, we can provide a material test certificate for the 304 stainless steel end caps upon request. This ensures traceability and quality assurance.
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