Customized Dust Filter Cartridge for Welding Fume Extraction, 0.5 Micron, 160°C, 1-Year Warranty
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory – your trusted partner in industrial filtration since 1998. Our Customized Dust Filter Cartridge for Welding Fume Extraction is engineered to capture 0.5 micron particles with high efficiency, withstand continuous operating temperatures up to 160°C, and comes with a 1-year warranty. Designed for demanding welding environments, this cartridge combines robust construction with precise pleating to ensure long service life and minimal pressure drop. Backed by over two decades of manufacturing expertise and annual exports exceeding US$5 million, we deliver reliable solutions tailored to your specific dust collection system.
Key Features & Technical Specifications
- Filtration Precision: Captures 99.9% of particles down to 0.5 micron, including welding fumes, metal oxides, and fine dust.
- High Temperature Resistance: Designed for continuous operation at 160°C, with peak tolerance up to 180°C (short-term).
- Customizable Dimensions: Available in any length, outer diameter, and flange type to fit your existing collector or fume extractor.
- Durable Media: Pleated polyester fiber bonded to a metal mesh core for structural integrity and easy cleaning (pulse-jet compatible).
- Low Pressure Drop: Optimized pleat geometry ensures efficient airflow, reducing energy consumption of your extraction system.
- 1-Year Warranty: Covers manufacturing defects – a testament to our quality control and material selection.
| Parameter | Standard Value | Customizable Range |
|---|---|---|
| Filtration Efficiency | ≥99.9% @ 0.5 micron | Up to H13 (EN1822) optional |
| Max Operating Temperature | 160°C continuous | 180°C peak (short-term) |
| Media Material | Polyester non-woven + metal mesh | PTFE laminated, antistatic, or oleophobic available |
| Outer Diameter | 325 mm (standard) | 100–500 mm upon request |
| Length | 660 mm (standard) | 200–2000 mm customized |
| Flange Type | Open end / closed end | T-slot, gasket, or metal cap |
| Warranty | 1 year | Extended warranty negotiable |
Why Choose Our Filter Cartridge for Welding Fume Extraction?
- Enhanced Worker Safety: By capturing sub-micron welding fumes, we help you maintain clean air quality and comply with occupational exposure limits.
- Reduced Maintenance Costs: The robust pleated media resists clogging and can be cleaned repeatedly via pulse-jet, extending cartridge life by up to 30% compared to standard filters.
- Flexible Integration: Whether you need a replacement for a Donaldson, Camfil, or AAF system, or a completely custom design, we match your existing housing dimensions.
- Energy Efficiency: Lower pressure drop (typically 150–200 Pa) means your fan motor consumes less electricity, lowering operational expenses.
- Proven Reliability: Since 1998, we have supplied filter cartridges to industries ranging from automotive welding to shipbuilding, with consistent quality praised by clients in North America, Europe, and Asia.
Our factory uses automated pleating machines and hot-melt bonding to ensure uniform pleat spacing and airtight seals. Each cartridge is individually tested for filtration efficiency and pressure drop before packaging. With an annual export value of US$5–10 million and shipments from Tianjin, Qingdao, Shanghai, and Foshan, we guarantee timely delivery and responsive after-sales support.
Trust Builder: Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer for over 25 years, serving diverse markets worldwide. Our main markets include North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. We are committed to providing customized solutions with competitive pricing and strict quality control. Contact us today to discuss your specific welding fume extraction requirements and receive a free sample or quotation.
Frequently Asked Questions
-
Q: What is the exact filtration efficiency for 0.5 micron particles?
A: Our cartridge achieves ≥99.9% efficiency for 0.5 micron particles under standard test conditions (EN 60335-2-69). For higher requirements, we can upgrade to H13 or H14 grade with a PTFE membrane. -
Q: Can this cartridge be used in a pulse-jet cleaning system?
A: Yes, the media and metal mesh support are designed for pulse-jet cleaning. The recommended cleaning pressure is 4–6 bar. We also offer optional anti-static or oil-resistant media for oily fumes. -
Q: How do I determine the right dimensions for my system?
A: Please provide your current filter's outer diameter, length, and flange type (open or closed end). We can also reverse-engineer from a used sample. Custom dimensions are our specialty. -
Q: What is the maximum temperature this cartridge can handle during welding fume extraction?
A: The standard cartridge is rated for continuous use at 160°C and peaks up to 180°C. If your exhaust temperature exceeds 180°C, we recommend our high-temperature grade with aramid fiber media (up to 260°C). -
Q: Do you offer certifications or test reports?
A: We can provide a material test report and filtration efficiency test data upon request. Third-party certifications such as ISO 9001 are available for our factory; please inquire for specific compliance needs. -
Q: What is the typical lead time for customized cartridges?
A: For standard sizes, lead time is 7–15 days. For fully customized dimensions, it is typically 15–25 days, depending on order quantity. We ship from major Chinese ports. -
Q: Is there a minimum order quantity (MOQ)?
A: Our MOQ is 10 pieces for standard sizes. For custom orders, MOQ may be 50–100 pieces, but we can discuss based on your requirements.
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