Customized Dust Filter Cartridge 1 Micron Pleated PTFE Coated Filter Media 100% Polyester
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer with over 20 years of experience since 1998. Our Customized Dust Filter Cartridge 1 Micron Pleated PTFE Coated Filter Media 100% Polyester is designed to deliver superior filtration performance for demanding industrial environments. With an annual export value of US$5–10 million and a global footprint spanning North America, Europe, Asia, and beyond, we are committed to providing high-quality, tailored solutions that meet your specific dust collection needs.
This filter cartridge combines advanced pleated technology with a PTFE-coated polyester media, achieving a filtration efficiency of 99.9% for 1 micron particles. The PTFE coating provides excellent release properties, reducing dust cake buildup and extending the filter's service life. Our customization options allow you to choose the exact dimensions, end cap types, and gasket materials to fit your existing dust collector systems.
Key Features & Technical Specifications
- High-Precision Filtration: 1 micron nominal rating removes fine dust particles effectively, ensuring cleaner air discharge and compliance with workplace air quality standards.
- PTFE Coated Media: The coating minimizes surface adhesion, making cleaning easier and reducing maintenance frequency. This is especially beneficial for sticky or moist dust.
- 100% Polyester Substrate: Durable, moisture-resistant, and compatible with a wide range of industrial processes.
- Pleated Design: Increases the effective filtration area by up to 3–4 times compared to standard filter bags, reducing pressure drop and energy consumption.
- Customizable Dimensions: Available in various lengths (e.g., 600mm, 900mm, 1200mm) and diameters (e.g., 100mm, 150mm, 200mm) to match your equipment.
- Wide Application: Suitable for cement plants, chemical processing, food manufacturing, metalworking, and other industries generating fine dust.
- Temperature Resistance: Standard media can withstand up to 120°C; optional high-temperature versions up to 160°C (available upon request).
| Parameter | Value |
|---|---|
| Filter Media | 100% Polyester + PTFE coating |
| Filtration Grade | 1 micron (nominal) |
| Filtration Efficiency | ≥99.9% @ 1 micron |
| Pleat Count | 80–120 pleats per cartridge (customizable) |
| Working Temperature | Up to 120°C (standard), 160°C (optional) |
| End Cap Options | Open, closed, or custom; with gasket or without |
| Available Lengths | 600mm, 900mm, 1200mm, or custom |
| Available Diameters | 100mm, 150mm, 200mm, or custom |
Why Choose Our Customized Dust Filter Cartridge?
- Enhanced Durability: The PTFE coating protects the polyester fibers from chemical attack and moisture, extending the cartridge life by 30–50% compared to uncoated media.
- Energy Savings: Lower pressure drop across the pleated media reduces the load on your dust collector fan, potentially lowering electricity costs by up to 15%.
- Easy Maintenance: The smooth PTFE surface allows for efficient pulse-jet cleaning, reducing compressed air consumption and downtime.
- Tailored to Your Needs: We offer custom sizes, end cap styles, and gasket materials (e.g., silicone, polyurethane) to ensure a perfect fit for your equipment.
- Consistent Quality: Every cartridge is manufactured under strict quality control procedures, ensuring uniform pleating and media integrity.
Trust in Our Experience
As a manufacturer with over 23 years of expertise, Anping County Boli Hardware Wiremesh Products Factory has supplied dust filtration solutions to clients across North America, South America, Europe, Asia, Africa, and Oceania. Our annual export value of US$5–10 million reflects the trust placed in our products by global industries. We ship from major Chinese ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery and competitive logistics.
We are committed to providing customized, high-performance filter cartridges that meet your exact specifications. Whether you need a standard size or a unique configuration, our team is ready to support you from design to production. Contact us today to discuss your dust collection requirements and receive a tailored quotation.
Frequently Asked Questions
-
Q: Can I order a custom size that is not listed in the table?
A: Yes, we offer full customization. Please provide your required dimensions (length, outer diameter, inner diameter) and end cap type, and we will produce accordingly. -
Q: What is the advantage of PTFE coating over standard polyester?
A: PTFE coating reduces dust adhesion, improves cleaning efficiency, and provides better chemical resistance. It also helps maintain lower pressure drop over time, extending the cartridge’s service life. -
Q: What is the maximum temperature this cartridge can handle?
A: The standard version can withstand up to 120°C (248°F). For higher temperatures up to 160°C (320°F), we can apply a special high-temperature treatment upon request. -
Q: Do you offer samples before bulk production?
A: Yes, we provide samples for evaluation. Sample lead time is typically 5–7 working days, and the cost will be deducted from your first order. -
Q: What is the typical lead time for a custom order?
A: For standard sizes, production takes 10–15 working days. For custom dimensions, it may extend to 15–20 working days depending on complexity. -
Q: Can this filter cartridge be used for food-grade applications?
A: Yes, the polyester media is food-contact safe. However, we recommend confirming with your local food safety regulations. The PTFE coating is also inert and suitable for food processing environments. -
Q: What is the recommended pulse-jet cleaning pressure?
A: Typically, 6–8 bar (87–116 psi) is recommended. The exact pressure may vary based on your dust collector design; we can provide guidance based on your system. -
Q: How do I ensure the cartridge fits my existing dust collector?
A: Please provide the current cartridge dimensions (outer diameter, length, and end cap style) or send us a photo/drawing of your unit. Our engineers can verify compatibility and suggest the best configuration.
We look forward to partnering with you to improve your air filtration efficiency. Request a quote today!
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