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Product Overview
As a core product of ZLN Technology Co., Ltd., the Juice Beverage Clarification Membrane Filtration System is tailor-made to solve key pain points in juice production—such as temporary clarity, sedimentation after long-term storage, flavor loss from high-temperature treatment, and microbial overgrowth. Leveraging advanced membrane separation technology and cross-flow filtration design, it achieves precise, efficient, and low-consumption clarification of various fruit juices (e.g., apple juice, orange juice, mango juice, dragon fruit juice), setting a new standard for high-quality juice processing.
Working Principle
Based on the document, the working principle of the membrane filtration system can be summarized as a physical separation process with semi-permeable membranes as the core, pressure as the driving force, and cross-flow filtration as the operation mode, specifically as follows:
Core Carrier: Selective Sieving of Semi-permeable Membranes
The core component of the system is a semi-permeable membrane with a special selective separation function (such as inorganic ceramic membranes, organic tubular membranes, spiral-wound ultrafiltration membranes, etc.), which is distributed with uniformly sized tiny "sieve pores". These "sieve pores" enable precise sieving based on differences in the molecular size, conformation, and electrode polarity of materials—allowing small-molecule active ingredients (such as water, sugars in fruit juices, and active substances in traditional Chinese medicine) to pass through to form "permeate"; at the same time, they retain large-molecule impurities (such as colloids, proteins, bacteria, pulp residues, etc.) to form "concentrate", ultimately achieving solid-liquid separation and molecular-level purification
Power Source: Pressure-Driven Separation Process
Pressure serves as the driving force for separation (the pressure varies slightly among different systems; for example, the operating pressure of the MZ-membrane filtration system is ≤0.3MPa, and that of the UF-membrane refining and impurity removal system is ≤0.7MPa). Under pressure, the material is pushed to the membrane surface to complete permeation and retention. No chemical agents or high temperatures are required, making it a pure physical separation process that avoids damaging heat-sensitive components (such as vitamins and active enzymes) and the original flavor of the material 2.
Operation Process: Cross-Flow Filtration to Prevent Clogging
The "cross-flow filtration" process is adopted, meaning the material flows at a certain speed on the membrane surface instead of impacting the membrane surface vertically. On one hand, this method can reduce the accumulation of impurities on the membrane surface through the scouring effect of the material, effectively solving the problem of easy clogging in traditional filtration; on the other hand, it can extend the membrane cleaning cycle and improve the continuous operation efficiency of the system. Additionally, the membrane elements can be repeatedly cleaned and regenerated (with a service life of 2-3 years), reducing operating costs
Core Specifications
model |
Production capacity (Kg/h) |
installed power |
working pressure |
operating temperature |
MZ40-1X |
30-50 |
0.75KW |
0.3MPa |
5-45°C/75°C |
MZ40-2X |
50-100 |
0.75KW |
5-45°C/75°C |
|
MZ40-4X |
100-150 |
1.5KW |
0.3MPa |
5-45°C/75°C |
MZ40-6X |
150-200 |
2.2KW |
5-45°C/75°C |
|
MZ80-2X |
300-500 |
1.5KW |
0.3MPa |
5-45°C/75°C |
MZ80-4X |
500-1000 |
3KW |
0.3MPa |
5-45°C/75°C |
MZ80-6X |
1000-1500 |
4KW |
0.3MPa |
5-45°C/75°C |
MZ80-8X |
1500-2000 |
5.5KW |
0.3MPa |
5-45°C/75°C |
MZ80-10X |
2000-2500 |
7.5KW |
0.3MPa |
5-45°C/75°C |
MZ80-12X |
2500-3000 |
7.5KW |
0.3MPa |
5-45°C/75°C |
MZ80-14X |
3000-3500 |
11KM |
0.3MPa |
5-45°C/75°C |
MZ80-16X |
3500-4000 |
11KW |
0.3MPa |
5-45°C/75°C |
MZ80-18X |
4000-4500 |
15KW |
0.3MPa |
5-45°C/75°C |
MZ80-20X |
4500-5000 |
15KW |
0.3MPa |
5-45°C/75°C |
Company Profile
With 20+ years of experience in chlorination system manufacturing, ZLN is a certified (ISO 9001, ISO 14001, ISO 18001) original equipment manufacturer (OEM) specializing in water treatment solutions. We offer:
1. Customized package design (AutoCAD, SolidWorks-supported engineering).
2. After-sales services: On-site inspection, electrolyzer refurbishment, and capacity upgrades.
3. Membership in China's Chlorine Committee, ensuring compliance with global industry standards.
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