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Help CenterTC307-1X Membrane Filtration and Clarification Equipment for Beer Production Line
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Product Overview
Traditional diatomaceous earth filtration brings high material cost, waste disposal trouble, unstable beer clarity and short shelf life. Our TC307-1X membrane filtration clarification system adopts advanced cross-flow microfiltration technology, a fully physical room-temperature separation solution specially customized for beer production lines.
This single-unit integrated equipment efficiently intercepts yeast, protein macromolecules, hop resin, spoilage bacteria and suspended impurities without adding any filter aids. It delivers crystal-clear beer, eliminates secondary haze and sediment, retains original beer flavor completely, and greatly extends shelf life. Compact skid-mounted design fits small craft breweries and medium-sized beer factories, supporting continuous automatic filtration, online CIP cleaning and hot water sterilization, meeting international food hygiene & brewing production standards.
Core Advantages
1. DE-Free Filtration, Low Operating Cost
Cancel diatomaceous earth, filter paper and other consumables; cut raw material procurement, waste treatment and labor cost by 30%+; no solid filter waste, eco-friendly production line.
2. Pure Physical Filtration, Zero Flavor Loss
Whole process operates under normal temperature without heating sterilization; no chemical additives, perfectly preserve malt aroma, hop taste and original beer nutrients; avoid thermal oxidation and flavor deterioration.
3. High Precision Clarification & Sterilization
Customized 0.22μm / 0.45μm food-grade membrane modules: LRV＞7 for bacteria & yeast, thorough removal of spoilage microorganisms; filtered beer maintains long-term transparency without return turbidity after storage.
4. Cross-flow Anti-blocking Structure
Unique cross-flow circulation design prevents membrane surface rapid clogging; stable flux for long-time continuous running, reduce frequent shutdown cleaning frequency, improve production efficiency.
5. Sanitary 304 Stainless Steel Construction
Whole frame, pipeline and filter housing adopt food-grade SUS304 stainless steel, mirror polishing without sanitary dead corners; supports 121℃ high-temperature online sterilization, complies with FDA, CE food safety norms.
6. Integrated Skid & Automated Control
One-piece skid-mounted with mobile casters, easy installation and layout; equipped with PLC touch screen, automatic pressure/flow monitoring, automatic CIP washing program; simple operation, minimal manual intervention.
7. Low Beer Loss & High Yield
Optimized internal flow channel structure, residual beer inside pipeline & membrane can be fully recovered, beer loss rate controlled below 0.8%, greatly lifting finished product output rate.
Working Principle
TC307-1X adopts pressure-driven cross-flow membrane separation technology. Unfiltered beer circulates rapidly inside membrane tubes under pump pressure: small molecules (water, alcohol, flavor substances) penetrate the membrane as clear finished beer; macromolecular impurities (yeast, protein, bacteria) are trapped in the circulating retentate loop.
Circulation flow scours membrane surface continuously to avoid particle accumulation blocking. After filtration, the system supports automatic CIP alkali/acid cleaning and hot water disinfection to regenerate membrane flux, realizing long-cycle stable production.
Standard Technical Parameters
| Item | TC307-1X Standard Specification |
|---|---|
| Model | TC307-1X Single-set Membrane Filtration System |
| Rated Processing Capacity | 1000L/h (customizable 500–3000L/h) |
| Membrane Material | Food-grade PVDF / PES hydrophilic membrane |
| Filtration Precision | Optional 0.22μm (sterile filtration) / 0.45μm (clarification filtration) |
| Main Body Material | SUS304 stainless steel, Ra≤0.8μm mirror polish |
| Working Pressure | 0.2–0.4MPa |
| Max Working Temp | 80℃; Sterilization Temp: 121℃ |
| Control System | PLC + Touch screen automatic control |
| Cleaning Mode | Online automatic CIP acid & alkali circulation cleaning |
| Installation Form | Integrated skid with movable casters |
| Power Consumption | 3.0kW |
| Dimension (L×W×H) | 1600×850×1300mm |
| Certification | CE, ISO9001, Food Contact Material Test Report |
Main Configuration List
Main cross-flow membrane module ×1 set
SUS304 feed circulation pump
Pre-security filter (1μm protection filter)
Pressure sensor, flow meter, temperature probe
PLC automatic control cabinet + touch screen
Complete sanitary valve group & quick-install pipeline
Mobile stainless steel skid base
Supporting CIP cleaning interface assembly
Application Scope
Craft beer micro-brewery finished beer clarification & sterile filtration
Medium industrial beer production line final polishing filtration
Raw wort clarification, yeast recycling & beer recovery
Fruit wine, cider, rice wine, beverage liquid precision filtration
Food liquid biological impurity removal & clarification processing
Product Operation & Maintenance
Simple startup: one-touch automatic filtration program, real-time data display on touch screen;
Automatic CIP cycle: set acid/alkali cleaning time & concentration, no manual disassembly;
Membrane long service life: daily online cleaning, membrane service life up to 2–3 years;
Quick replacement design: quick-open filter housing, fast membrane cartridge disassembly without tools;
Complete after-sales guide: provide operation manual, video tutorial, spare parts supply.
Our Advantages as Manufacturer
Professional brewing equipment factory with 10+ years membrane filtration R&D experience;
Support fully customized capacity, membrane precision, automation degree according to customer production line;
Strict factory test before delivery: pressure test, leakage test, whole machine running inspection;
Short delivery cycle: standard model 7–15 working days, custom models 20–30 days;
Global after-sales service: remote online debugging guidance, overseas engineer service available.
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