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Help CenterFood Processing Tubular Skid-Mounted MVR Evaporator for Juice Concentration
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Product Overview
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd., a professional manufacturer with over 10 years of experience in MVR (Mechanical Vapor Recompression) evaporator systems. Our Food Processing Tubular Skid-Mounted MVR Evaporator is specifically engineered for efficient juice concentration. By recycling latent heat through vapor recompression, this system significantly reduces energy consumption compared to traditional thermal evaporation. The tubular design ensures gentle treatment of heat-sensitive products, preserving flavor and nutrients. With skid-mounted construction, installation is quick and seamless — ideal for food processing plants requiring reliable, high-performance concentration equipment.
This evaporator is suitable for concentrating fruit juices (apple, orange, grape, etc.), vegetable juices, and other liquid food products. It can achieve concentration ratios up to 60-75 Brix depending on the product characteristics, while maintaining high evaporation rates with low residence time. The system is fully customizable to match your specific capacity and process requirements.
Key Features & Technical Specifications
- Energy Efficiency: MVR technology reduces steam consumption by up to 90% compared to single-effect evaporators.
- Gentle Evaporation: Low operating temperature (typically 60-80°C) protects heat-sensitive juice components.
- Skid-Mounted Design: Factory pre-assembled on a reinforced steel skid, minimizing on-site installation time and cost.
- High Reliability: Tubular heat exchangers with smooth surfaces minimize fouling and are easy to clean (CIP compatible).
- Flexible Configuration: Available in single-effect or multi-effect versions, with optional forced circulation for viscous products.
- Automatic Control: PLC-based control with touch screen interface for real-time monitoring of temperature, pressure, flow, and concentration.
- Hygienic Design: All product-contact surfaces are made of SS304 or SS316L, polished to Ra ≤0.8μm, meeting food grade standards.
| Parameter | Specification |
| Evaporation Capacity | 500 – 20,000 kg/h (customizable) |
| Operating Temperature | 60 – 95°C (adjustable) |
| Material | SS304 / SS316L (food grade) |
| Compressor Power | 15 – 250 kW (depending on capacity) |
| Heating Surface (per effect) | Customized |
| Concentration Range | Up to 72 °Brix (depending on product) |
| Control | PLC + HMI (Siemens or Mitsubishi optional) |
| Dimensions (L×W×H) | Custom per skid design |
Advantages for Your Juice Concentration Process
- Lower Operating Costs: With energy savings up to 90%, the MVR system pays for itself quickly.
- Consistent Product Quality: Precise temperature and vacuum control prevent thermal degradation and maintain natural taste.
- Compact Footprint: Skid-mounted integration saves valuable floor space in your facility.
- Easy Maintenance: Modular components allow quick access for cleaning and servicing.
- Scale-Up Flexibility: Multiple units can be combined for larger production lines.
Since our establishment in 2015, Qingdao Conqinphi has delivered more than 200 evaporator systems to clients worldwide. Our factory spans 10,000-30,000 square meters, with a professional team of 201-300 employees. We hold certifications including ISO9001, HACCP, OHSAS18001, and others, ensuring our manufacturing processes meet international quality standards. Our annual export value exceeds US$10 million, with active markets in North America, Europe, Southeast Asia, and Africa. All equipment is shipped from the port of Qingdao with careful packaging and full documentation.
We provide end-to-end service: from process design and engineering to installation supervision and after-sales support. Every evaporator undergoes rigorous testing before delivery. With a focus on innovation and customer satisfaction, our MVR evaporator has become a preferred choice for juice concentration applications. Contact us today to discuss your project requirements — we offer customized solutions tailored to your capacity, product type, and budget.
Frequently Asked Questions
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Q: What types of juice can this evaporator concentrate?
A: It is suitable for various fruit juices (apple, orange, grape, mango, etc.) and vegetable juices, as well as other liquid food products like milk, whey, and extracts. -
Q: What is the evaporation temperature range?
A: Typically 60-80°C under vacuum, which can be adjusted based on the product's heat sensitivity. Lower temperatures protect flavor and nutrients. -
Q: Is the system easy to clean?
A: Yes, the tubular design supports CIP (Clean-in-Place) systems. We can integrate automatic CIP cycles with the PLC controller. -
Q: Can this evaporator handle high viscosity products?
A: For viscous products, we offer forced circulation configuration and larger diameter tubes to prevent fouling. Please provide your product details for a custom design. -
Q: What are the power requirements?
A: Standard is 380V/50Hz three-phase, but we can customize to 220V/60Hz or other voltages. The compressor power depends on capacity. -
Q: How long does installation take?
A: Because it's skid-mounted and pre-wired, installation typically takes 3-5 days once on-site, including connection to utilities. -
Q: What certifications does the equipment have?
A: Our systems are manufactured under ISO9001 and HACCP certified processes. Specific certifications (e.g., CE, ASME) can be provided upon request. -
Q: Do you offer after-sales support?
A: Yes, we provide comprehensive support including remote troubleshooting, spare parts, and optional on-site commissioning by our engineers.
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