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Help CenterIndustrial Tubular Skid-Mounted MVR Evaporator 500kg/h Evaporation Capacity Automatic Operation
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a trusted manufacturer with over 8 years of expertise in industrial evaporation solutions. Our Industrial Tubular Skid-Mounted MVR Evaporator (500kg/h) represents a breakthrough in efficient, energy-saving liquid concentration and wastewater treatment. Designed for continuous automatic operation, this skid-mounted system integrates advanced Mechanical Vapor Recompression (MVR) technology to drastically reduce steam consumption while delivering reliable, high-purity output. Whether you're treating industrial effluents, concentrating valuable chemicals, or processing food products, this evaporator offers a compact, turnkey solution that minimizes installation complexity and maximizes uptime.
The unit's tubular heat exchanger design ensures excellent heat transfer and resistance to fouling, making it suitable for a wide range of viscous or scaling-prone liquids. With a precise evaporation capacity of 500 kg per hour, it is ideal for medium-scale production lines or as a modular building block for larger systems. The fully automatic PLC control system allows for unattended operation, with real-time monitoring of temperature, pressure, and flow rates. Below we detail the key features, technical specifications, and benefits that set this evaporator apart.
Key Features & Technical Specifications
- Advanced MVR Technology: Uses a compressor to raise the temperature of evaporated vapor, which is then reused as heating media. This reduces energy consumption by up to 70% compared to traditional single-effect evaporators.
- Tubular Heat Exchanger Design: Vertical or horizontal tubes provide large heat transfer area; materials available in SS304, SS316L, or duplex stainless steel to resist corrosion and scaling.
- Skid-Mounted Structure: All components (evaporator, compressor, condenser, pumps, control panel) are pre-assembled on a heavy-duty steel skid. No on-site welding or complex piping required – simply connect feed and discharge lines.
- Fully Automatic Operation: Siemens PLC with color touchscreen HMI controls start-up, steady-state, shutdown, and cleaning cycles. Features include automatic foam control, anti-fouling, and CIP (Clean-in-Place) capability.
- High Evaporation Rate: Guaranteed 500 kg/h under nominal conditions (e.g., feed at 80°C, concentration factor adjustable).
- Wide Application Range: Suitable for chemical, pharmaceutical, food & beverage, pulp & paper, and landfill leachate treatment. Handles brines, organic solvents, and thermally sensitive products with low temperature rise.
- Compact Footprint: The entire system occupies about 15-20 m², depending on auxiliary equipment. Ideal for retrofitting into existing plants.
Technical Parameters (Standard Configuration)
| Parameter | Value |
| Evaporation Capacity | 500 kg/h (water basis) |
| Feed Temperature | 60–95°C (adjustable) |
| Evaporation Temperature | 70–100°C (depending on product) |
| Compressor Power | approx. 30–40 kW |
| Overall Power Consumption | ~55 kW (including pumps and auxiliaries) |
| Steam Consumption | Negligible (only for start-up or trim) |
| Cooling Water Consumption | Low (condenser uses recycled vapor condensate) |
| Material (Product Contact) | SS316L (standard); other alloys optional |
| Skid Dimensions (L×W×H) | 6000×2400×3000 mm (approx.) |
| Weight | ~8,500 kg |
Customer Benefits
- Energy Savings: MVR technology reduces operating costs – typical energy cost is only electrical power for the compressor and pumps, no boiler or steam supply required.
- Simple Installation & Mobility: The skid-mounted design includes pre-piped, pre-wired modules. Just place the skid, connect utilities, and start. Can be relocated if needed.
- Low Maintenance: Tubular heat exchanger design allows easy mechanical or chemical cleaning; automatic CIP cycles prolong intervals.
- Consistent Quality: Automatic controls maintain stable evaporation conditions, ensuring repeatable product concentration and minimal degradation.
- Environmental Compliance: Helps achieve zero liquid discharge (ZLD) goals by reducing wastewater volume; condensate quality is high and can be reused.
Trust the Experts
Since 2015, Qingdao Conqinphi Environmental Technology Group has been engineering and manufacturing high-performance environmental equipment for global clients. Our 10,000–30,000 m² factory in Qingdao, Shandong, is equipped with advanced fabrication facilities and a skilled team of 201–300 employees. We have an annual export value of US$10–50 million, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. Our quality management system holds certifications including ISO9001, ISO14000, OHSAS18001, and many others (e.g., HACCP, SA8000, TL900).
Every MVR evaporator undergoes rigorous factory testing before shipment. We offer complete technical documentation, commissioning support, and after-sales service. With hundreds of successful installations worldwide, we are confident this Industrial Tubular Skid-Mounted MVR Evaporator 500kg/h will exceed your performance expectations. Contact us today to discuss your specific application and receive a customized proposal – we are ready to deliver a solution that reduces your energy costs, minimizes waste, and maximizes production efficiency.
Frequently Asked Questions (FAQ)
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Q: What is the typical payback period for this MVR evaporator?
A: Depending on your local energy prices and operating hours, many customers see payback within 1–3 years due to reduced steam or hot water costs. -
Q: Can the evaporation capacity be adjusted?
A: Yes, the system can run at 50–100% of rated capacity via variable frequency drive (VFD) on the compressor. Contact us to discuss your turndown requirements. -
Q: What types of liquids can be processed?
A: This tubular MVR evaporator handles aqueous solutions, brines, and many organic solvents. It is particularly effective for scaling-prone liquids because tubes can be mechanically cleaned. For highly viscous or solids-laden feeds, we recommend a forced circulation configuration – please inquire. -
Q: How long does installation take?
A: For skid-mounted units, installation usually takes 2–3 days – including foundation preparation, piping connections, and electrical hookup. Our technician can supervise on site if needed. -
Q: What maintenance is required?
A: Routine checks include compressor oil level, pump seals, and instrument calibration. An automatic CIP cycle can be programmed daily or per batch depending on fouling tendency. Annual inspection of the heat exchanger and compressor is recommended. -
Q: Do you provide training for operators?
A: Yes, we provide both onsite and remote training. Our comprehensive manual covers start-up, operation, shutdown, and troubleshooting. -
Q: Is the unit compliant with international standards?
A: The evaporator is designed and manufactured under our ISO9001 quality system. We can also customize electrical components to meet CE, UL, or other regional standards upon request. -
Q: What is the warranty period?
A: Standard warranty is 12 months from commissioning or 18 months from shipment, whichever comes first. Extended warranties are negotiable.
Note: All specifications are subject to change without notice. Customized solutions are available – please contact our sales team for detailed engineering.
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