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Help CenterTubular Skid-Mounted MVR Evaporator With 1 Year Warranty and On-Site Technical Training
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Introduction:
As a leading manufacturer based in Qingdao, China, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Tubular Skid-Mounted MVR Evaporator — a compact, energy-efficient solution designed to reduce your industrial wastewater volume and recover valuable resources. With over 9 years of experience in environmental equipment manufacturing, we integrate robust engineering with user-friendly operation. This evaporator comes with a 1-year warranty and on-site technical training, ensuring your team can operate and maintain the system with confidence. Our skid-mounted design simplifies installation and minimizes footprint, making it ideal for both new projects and retrofits.
Detailed Product Description:
The Tubular Skid-Mounted MVR (Mechanical Vapor Recompression) Evaporator utilizes advanced heat pump technology to recycle the latent heat of vaporization, achieving exceptional energy savings. The tubular heat exchanger design provides high heat transfer efficiency and resistance to scaling, suitable for a wide range of liquid streams including high-salinity wastewater, pharmaceutical concentrates, and chemical solutions.
Key Features and Benefits:
- Energy Efficiency: MVR technology reduces energy consumption by 70–80% compared to traditional multi-effect evaporators. Typical power consumption is only 0.6–0.8 kWh per ton of evaporated water.
- Skid-Mounted Modular Design: Factory-assembled, pre-piped, and pre-wired on a heavy-duty skid. This minimizes site work and allows for quick installation, often within 1–2 days.
- Robust Tubular Heat Exchanger: Vertical or horizontal tube bundles offer self-cleaning capability and high fouling resistance. Materials of construction include SS304, SS316L, or higher-grade alloys upon request.
- Automated PLC Control: The system features a user-friendly HMI touchscreen with real-time monitoring of temperature, pressure, flow rate, and conductivity. Automatic start/stop and alarm functions ensure safe operation with minimal operator intervention.
- Compact Footprint: The integrated skid eliminates the need for separate structures. Approximate dimensions for a 5 T/h unit: 12m (L) × 3m (W) × 4m (H).
- Low Maintenance: The tubular design allows for easy cleaning through simple chemical circulation or mechanical rodding. The compressor is a proven screw or centrifugal type with long service intervals.
- On-Site Technical Training: Our engineers provide tailored training at your facility, covering system operation, parameter setting, emergency handling, and basic maintenance.
- 1-Year Comprehensive Warranty: Covers all components and workmanship. Extended warranty options are available upon request.
Technical Specifications (Example for 5 T/h Model):
| Parameter | Value |
|---|---|
| Evaporation Capacity | 5 T/h (customizable 1–50 T/h) |
| Feed Concentration (TDS) | Up to 250,000 ppm |
| Operating Temperature | 60–100 °C (adjustable) |
| Compressor Type | Screw / Centrifugal |
| Power Supply | 380V/415V/690V, 50/60 Hz, 3-phase |
| Control System | PLC + HMI (Siemens or Mitsubishi) |
| Skid Dimensions (L×W×H) | 12m × 3m × 4m (for 5 T/h) |
| Warranty | 1 year (extendable) |
Typical Applications:
- Landfill leachate treatment (concentration and volume reduction)
- Oil & gas produced water (zero liquid discharge)
- Chemical process liquor concentration (e.g., sodium sulfate, ammonium chloride)
- Pharmaceutical wastewater (recover solvents or reduce COD)
- Food & beverage industry (syrup concentration, dairy recovery)
Trust and Reliability:
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is an established manufacturer with a factory spanning 10,000–30,000 square meters and a workforce of over 200 skilled employees. We have achieved annual export values exceeding US$10–50 million across global markets including North America, Europe, Southeast Asia, Africa, and the Middle East. Our quality management system is certified to ISO9001, ISO14000, and OHSAS18001 (among others), ensuring consistent product excellence. Each MVR evaporator undergoes strict factory acceptance tests before shipment. Combined with our 1-year warranty and on-site training, we provide complete peace of mind. Contact us today for a customized solution tailored to your specific evaporation needs.
Frequently Asked Questions (FAQ):
-
Q1: What is the typical payback period for this MVR evaporator?
A: Depending on your energy costs and wastewater volume, many clients achieve payback within 1–3 years due to the 70–80% reduction in steam consumption. -
Q2: Does the 1-year warranty cover the compressor?
A: Yes, the warranty covers the entire system including the compressor, heat exchanger, control panel, and piping. It items are covered against manufacturing defects. Extended warranty terms are negotiable. -
Q3: What does the on-site technical training include?
A: Our training covers: system startup and shutdown procedures, normal operation monitoring, alarm handling, routine maintenance tasks (cleaning, inspection), and troubleshooting common issues. We also provide operation manuals and video recordings. -
Q4: Can the evaporator handle wastewater with high scaling potential?
A: The tubular design with smooth surfaces and optional anti-scaling coatings (e.g., PTFE or glass-lined) can mitigate scaling. We recommend a pilot test to optimize parameters for your specific liquid. -
Q5: What is the lead time for a standard 5 T/h unit?
A: Our standard manufacturing lead time is 45–60 days after receiving a deposit and confirmed specifications. Rush orders may be possible for an additional fee. -
Q6: Do you provide remote monitoring or after-sales support?
A: Yes, our PLC system can be equipped with remote monitoring modules (optional). Our technical team provides email and phone support during business hours, and spare parts are available from our warehouse. -
Q7: Is the skid-mounted system easy to relocate?
A: The skid design allows for forklift or crane lifting. If you need to move the evaporator to another site, disconnection/reconnection of utilities is straightforward. -
Q8: Can you customize the evaporator for a different capacity or feed composition?
A: Absolutely. We offer complete customization including capacity (1–50 T/h), materials, instrumentation, and auxiliary equipment (preheaters, condensers, vacuum pumps). Contact our sales team with your process requirements.
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