Contact Platform Support
Help CenterForced Circulation Plate Evaporator Crystallizer, 0.5MPa Design Pressure, IP65 Control Box, 3-Separation Stages
Product Spotlights
Related Products
-
Semi-Automatic Plate Evaporator Crystallizer, 316L Material, 380V, 100kg/h Evaporation Rate With Touch ScreenUS$ 21800 - 853000MOQ: 1 Combo -
Plate-type Four-effect Evaporator 5-Stage Preheater 0.8MPa Steam Pressure ISO CompliantUS$ 8400 - 870000MOQ: 2 Combos
-
Plate-type Four-effect Evaporator for Wastewater Treatment Pharmaceutical Industry 304LUS$ 8400 - 870000MOQ: 2 Combos
-
Plate-type Four-effect Evaporator 316L SS Industrial Grade 3-Phase 380V 50HzUS$ 8400 - 870000MOQ: 2 Combos
-
Plate-type Four-effect Evaporator 304 Stainless Steel PLC Control 220V 1-Year WarrantyUS$ 8400 - 870000MOQ: 2 Combos
Qingdao Conqinphi Environmental Technology Group Co., Ltd. (established 2015) is a professional manufacturer with a factory area of 10,000–30,000 square meters and annual export value of US$10–50 million. Our Forced Circulation Plate Evaporator Crystallizer is engineered to handle high-concentration solutions with outstanding thermal efficiency and reliable crystallization. With 0.5 MPa design pressure, IP65-rated control box, and 3 separation stages, this equipment delivers superior performance in demanding industrial environments. Backed by multiple management system certifications (ISO9001, ISO14000, OHSAS18001, etc.), we ensure every unit meets international quality and safety standards.
Key Features & Technical Specifications
- Forced Circulation Design – Prevents scaling and fouling by maintaining high liquid velocity across heat transfer surfaces, ideal for solutions prone to crystallization.
- Plate Heat Exchanger – Compact structure with high heat transfer coefficient (up to 3–5 times higher than shell-and-tube), reducing footprint and energy consumption.
- Three-Stage Separation – Integrated vapor-liquid-solid separation stages ensure product purity above 98% and minimize carryover.
- IP65 Control Box – Fully sealed against dust and water jets, suitable for outdoor or humid installations; allows reliable operation under harsh conditions.
- 0.5 MPa Design Pressure – Enables processing at elevated temperatures (up to 158°C) with safe margin, increasing evaporation capacity.
- Customizable Capacity – Available from laboratory scale (50 L/h) to industrial scale (50,000 L/h) based on customer requirements.
- Material Options – Standard in 304/316L stainless steel; Hastelloy or duplex stainless steel available for corrosive media.
- Automation – PLC + HMI touch screen with remote monitoring capability (optional); data logging for batch traceability.
Technical Parameters (Typical Model)
| Parameter | Value |
| Design Pressure | 0.5 MPa (g) |
| Design Temperature | ≤ 160 °C |
| Separation Stages | 3 (vapor-liquid-solid) |
| Control Box Protection | IP65 |
| Heat Transfer Area | 5 – 500 m² (custom) |
| Evaporation Capacity | 50 – 50,000 kg/h |
| Crystallization Yield | ≥ 95% (depending on solute) |
| Power Supply | 380 V / 50 Hz (or customized) |
Customer Benefits
- Energy Saving – Plate design reduces temperature difference requirements; forced circulation prevents scaling, maintaining high heat transfer efficiency over long operation.
- Low Maintenance – Easy-to-clean plate geometry and anti-scaling circulation minimize downtime; no complex mechanical seals in the heat exchanger.
- Product Purity – Three-stage separation effectively removes entrained liquid and fine solids, yielding high-quality crystals with narrow size distribution.
- Durability – Heavy-duty construction with corrosion-resistant materials ensures service life exceeding 15 years under normal conditions.
- Flexible Integration – Compact footprint allows easy retrofitting into existing production lines; multiple control options (manual / semi-auto / full-auto) available.
Why Choose Qingdao Conqinphi?
As a leading manufacturer with 10,000+ m² facility, US$10–50 million annual export, and a team of 201–300 employees, we have delivered evaporators to customers across North America, South America, Europe, Southeast Asia, Africa, Oceania, Middle East, and domestic China. Our products are backed by rigorous quality management systems including ISO9001, ISO14000, OHSAS18001, SA8000 and many other certifications (HACCP, TL900, etc.). We ship from Qingdao Port with full logistics support.
Whether you need a standard model or a customized solution for specific feed properties, our engineering team provides free process design and simulation. Contact us today to discuss your evaporation and crystallization requirements – we are ready to deliver a reliable, cost-effective solution tailored to your process.
Frequently Asked Questions (FAQ)
Q1: What is the minimum order quantity (MOQ) for this forced circulation plate evaporator crystallizer?
A: MOQ is 1 set. However, for custom-designed units, we recommend a minimum of 2 sets to optimize production efficiency. For standard models, single piece orders are accepted.
Q2: Can you customize the evaporator for highly corrosive materials like hydrochloric acid or phosphoric acid?
A: Yes. We can fabricate the wetted parts in Hastelloy C276, titanium, or rubber-lined steel according to your chemical environment. Please provide the feed composition and operating temperature for material recommendation.
Q3: How long is the typical lead time?
A: For standard units, lead time is 30–45 days after down payment. For fully customized systems, 60–90 days depending on complexity. Rush orders can be discussed.
Q4: Does the IP65 control box include all electrical components? Can it be used outdoors?
A: The control box houses the PLC, HMI, and contactors. It is rated IP65, meaning dust-tight and protected against water jets, suitable for outdoor use. However, direct sun exposure should be avoided to prevent overheating; a sunshade can be added.
Q5: What is the typical power consumption for a 1,000 kg/h evaporation capacity unit?
A: Power consumption depends on the feed concentration and temperature. For dilute solutions (5–10% solids), the electrical consumption of circulation pump and control system is about 15–25 kW, plus steam consumption (approx. 1.2–1.4 kg steam per kg water evaporated).
Q6: Do you provide installation and commissioning services overseas?
A: Yes. We can send our engineers for on-site supervision and training. Alternatively, we offer remote guidance via video conference. Installation cost is quoted separately.
Q7: How does the 3-stage separation improve crystal quality compared to 2-stage?
A: The third stage acts as a polishing separator, capturing fine crystals that would otherwise be lost in the vapor. This increases overall yield by 3–5% and reduces downstream filtration load. Crystal size distribution also becomes more uniform.
Q8: What certifications do your evaporators carry?
A: Our manufacturing facilities are certified under ISO9001, ISO14000, OHSAS18001, SA8000, and others. Pressure vessels can be designed and stamped to ASME, PED, or GB150 standards upon request. We also provide material certificates and hydrotest reports.
Send Inquiry to This Supplier
You May Also Like
-
Plate-type Four-effect Evaporator 1-Year Warranty Factory Direct Technical SupportUS$ 8400 - 870000MOQ: 2 Combos
-
Plate-type Four-effect Evaporator for Food Processing Concentration Milk Juice 316SSUS$ 8400 - 870000MOQ: 2 Combos
-
Compact Plate-type Four-effect Evaporator 10TPH PLC Touch Screen 304/316LUS$ 8400 - 870000MOQ: 2 Combos
-
Plate-type Four-effect Evaporator Mill Test Report Standard Compliant Installation IncludedUS$ 8400 - 870000MOQ: 2 Combos
-
Energy-Saving Plate-type Four-effect Evaporator 2000L/H Automatic Cleaning 220V/380VUS$ 8400 - 870000MOQ: 2 Combos
-
Automatic Plate-type Four-effect Evaporator 316L Stainless Steel 380V 50Hz With CIPUS$ 8400 - 870000MOQ: 2 Combos
-
Plate Type Three Effect Evaporator for Food Industry Juice Concentration Standard CompliantUS$ 8690 - 87500MOQ: 2 Combos
-
Plate-Type Three Effect Evaporator Stable Operation Low Maintenance Cost Factory DirectUS$ 8690 - 87500MOQ: 2 Combos
-
Plate-Type Three-Effect Evaporator Low Temperature Operation for Pharmaceutical ExtractionUS$ 8690 - 87500MOQ: 2 Combos
-
Plate-Type Three-Effect Evaporator for Industrial ZLD Wastewater Treatment SystemUS$ 8690 - 87500MOQ: 2 Combos
