Automatic High Ammonia Nitrogen Wastewater Treatment Plant With Skid-Mounted Design and Remote Monitoring
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. (established in 2015, with a factory area of 10,000–30,000 m² and over 200 professional employees) proudly presents our Automatic High Ammonia Nitrogen Wastewater Treatment Plant featuring a skid-mounted design and advanced remote monitoring capabilities. This innovative solution is engineered to efficiently remove high concentrations of ammonia nitrogen from industrial wastewater, meeting stringent discharge standards while minimizing footprint and operational complexity. Whether you are treating landfill leachate, petrochemical effluents, or chemical processing water, our system delivers reliable, automated performance that keeps your plant compliant and cost-effective.
The core technology of this plant is based on a combined process of air stripping (or steam stripping), biological nitrification-denitrification, and advanced adsorption/polishing, all integrated into a compact skid-mounted unit. The skid design allows for rapid installation, easy transportation, and significant savings on civil engineering costs. Every component – from the reactor tanks to the control panel – is pre-piped and pre-wired on a single structural frame, enabling a plug-and-play operation. The system is fully automatic, controlled by a PLC-based HMI that continuously optimizes chemical dosing, pH adjustment, aeration, and recirculation rates. Moreover, the built-in remote monitoring module transmits real-time data (flow, ammonia level, pH, temperature, etc.) to your smartphone or central control room, allowing you to oversee and adjust the process from anywhere in the world.
Key Features & Technical Specifications
- High Ammonia Nitrogen Removal: Handles inlet concentrations up to 5000 mg/L and reduces effluent NH₃-N to below 15 mg/L (customizable to local discharge limits).
- Skid-Mounted Modular Design: Factory assembled, ready for quick on-site connection – reduces installation time by up to 60% compared to traditional concrete tanks.
- Remote Monitoring & Control: Includes 4G/WiFi module, cloud platform access, and SMS alerts for anomaly detection – ideal for unattended operation.
- Energy-Efficient Operation: Optimized aeration and chemical dosing reduce power consumption by 15–25% vs. conventional systems.
- Low Chemical Consumption: Proprietary pre-treatment stage reduces lime and caustic soda usage by up to 30%.
- Compact Footprint: 40–50% smaller than traditional plants – suitable for space-limited sites.
- Multi-Language HMI: Touchscreen interface supports English, Chinese, Spanish, and Arabic (others available on request).
- Durable Construction: Main tanks made from SS304 or carbon steel with anti-corrosion lining, designed for a lifetime of 15+ years.
| Parameter | Value / Range |
|---|---|
| Inlet NH₃-N Concentration | 100 – 5000 mg/L |
| Outlet NH₃-N (standard) | ≤ 15 mg/L (can be customized to ≤ 5 mg/L) |
| Treatment Capacity | 10 – 500 m³/day per single skid (multiple skids connectable) |
| Operating Temperature | 15 – 40°C (with heating option for cold climates) |
| pH Control Range | 7.5 – 11.5 (automatically adjusted per stage) |
| Power Consumption | ~1.2 – 2.5 kWh per m³ treated (depending on inlet load) |
| Skid Dimensions (L×W×H) | Custom, typically 6m×2.5m×3m for 50 m³/day unit |
| Weight (empty) | Approx. 5–15 tons per skid |
Why choose our Automatic High Ammonia Nitrogen Treatment Plant? The skid-mounted design not only speeds up deployment but also allows for future capacity expansion – simply add another skid in parallel. The remote monitoring feature saves you labor costs and gives you peace of mind: you can receive instant notifications if parameters drift out of range, and even perform troubleshooting via remote access. Our factory is ISO9001, ISO14000, OHSAS18001, and other standards certified (company-level certifications), ensuring consistent quality control and environmental responsibility. We have exported to markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East, with an annual export value of US$10–50 million. Each unit undergoes a full factory acceptance test (FAT) before shipment from Qingdao port.
Trust the numbers: With 201–300 dedicated technicians and engineers, a factory covering over 10,000 m², and a strong reputation in the environmental sector since 2015, Conqinphi delivers reliability. We provide comprehensive after-sales support, including on-site commissioning, operator training, and a 12-month warranty. Contact us today for a customized proposal tailored to your wastewater profile and local regulatory requirements. Let us help you turn high ammonia nitrogen challenges into a manageable, automated process.
Frequently Asked Questions
-
Q1: What types of wastewater are suitable for this plant?
A: It is ideal for high ammonia nitrogen wastewater from industries such as landfill leachate, petrochemical, fertilizer, printing and dyeing, and livestock farming. The system can be customized for different chemical compositions. -
Q2: How long does installation take?
A: The skid-mounted unit arrives pre-assembled. Typically, installation and connection to inlet/outlet pipes and power can be completed within 1–2 days. Full commissioning takes about one week. -
Q3: Can the remote monitoring work without internet?
A: The system supports cellular networks (4G/5G) and WiFi. It can also store data locally and upload once connectivity is restored. For sites without any network, a wired Ethernet option is available. -
Q4: What is the expected lifespan of the equipment?
A: With proper maintenance, the plant can operate for 15–20 years. Key components like pumps and sensors may need replacement every 3–5 years, which are readily available. -
Q5: Do you provide spare parts and after-sales support?
A: Yes, we maintain a stock of common spare parts and offer remote technical support 24/7. On-site service engineers can be dispatched quickly for critical issues. -
Q6: Can the system handle varying inlet ammonia concentrations?
A: Absolutely. The PLC automatically adjusts chemical dosing, aeration, and recirculation based on real-time ammonia sensors. Our design handles fluctuations from 100 to 5000 mg/L without manual intervention. -
Q7: What certifications does your factory hold?
A: Our company is certified with ISO9001, ISO14000, OHSAS18001, and others (see profile). However, we can also help you achieve specific local certifications for your project upon request. -
Q8: Can I get a small pilot unit for testing?
A: Yes, we offer rental or purchase of pilot-scale units (1–5 m³/day) for on-site trials. This helps you validate performance before investing in a full-scale system.
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