Oil and Grease Removal COD Wastewater Treatment Machine for Food Processing Factory 2m3/H
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer with over 10 years of experience in wastewater treatment solutions. Our Oil and Grease Removal COD Wastewater Treatment Machine (model: CONQ-OCR-2) is specifically designed for food processing factories handling effluents with high oil, grease, and organic loads. With a proven capacity of 2 m³/h, this system efficiently reduces chemical oxygen demand (COD) and separates oils, ensuring compliance with environmental discharge standards. Built with robust engineering, it offers reliable, low-maintenance operation for continuous industrial use.
Key Features & Technical Specifications
- Efficient Oil & Grease Separation: Uses advanced gravity separation combined with coalescing plates to remove free and emulsified oils down to
- COD Reduction Capability: Integrated dissolved air flotation (DAF) and biological treatment options cut COD by up to 95%, depending on influent quality.
- Food-Grade Materials: Wetted parts are made of stainless steel 304 or 316L (optional), resistant to corrosion and easy to sanitize – ideal for HACCP environments.
- Compact & Modular Design: Footprint of only 4m x 2m x 2.5m (customizable) – fits easily into existing factory layouts.
- Automatic PLC Control: User-friendly touchscreen interface monitors flow, chemical dosing, sludge removal – minimal manual intervention required.
- Low Energy Consumption: Total installed power
- Compliance Ready: Designed to meet local discharge limits (e.g., COD
| Parameter | Value / Option |
|---|---|
| Treatment Capacity | 2 m³/h |
| Inlet COD Range | up to 5000 mg/L |
| Oil Removal Rate | ≥ 99% (for free oil) |
| Operating Temperature | 5–45 °C |
| Power Supply | 380V/50Hz (customizable) |
| Sludge Discharge | Automatic (time or level controlled) |
| Certifications | ISO9001, ISO14000, OHSAS18001, HACCP (upon request) |
Product Benefits for Your Factory
- Reduce Operational Costs: Less chemical usage thanks to optimized DAF – typical savings of 20% on coagulant/flocculant.
- Minimize Downtime: Self-cleaning coalescing plates and automatic sludge removal reduce manual cleaning frequency to once per quarter.
- Meet Stringent Regulations: Whether your local limits are COD 120 mg/L or oil 5 mg/L, our system is tunable to consistently achieve compliance.
- Safe & Hygienic: All surfaces are smooth and drainable – no hidden corners for bacterial growth; meets food industry hygiene standards.
- Easy Integration: Pre-piped and pre-wired skid – just connect inlet, outlet, and power; commissioning within 2 days.
Why Choose Qingdao Conqinphi?
As a trusted manufacturer established in 2015, we operate a 10,000–30,000 m² factory with over 200 skilled employees. Our annual export value exceeds US$10 million, serving markets across North America, Europe, Asia, and Africa. Every machine is backed by ISO9001, ISO14000, OHSAS18001 certified processes, and we offer HACCP compliance for food-grade applications. Over 500 food processing plants worldwide rely on our equipment to handle oily wastewater. With a dedicated after-sales team, we provide remote diagnostics, spare parts, and on-site training. Contact us today for a customized proposal that fits your factory's specific needs – we guarantee performance and reliability.
Frequently Asked Questions (FAQ)
-
Q: What is the typical inlet oil concentration this machine can handle?
A: The system is designed for inlet free oil up to 5000 mg/L and emulsified oil up to 200 mg/L. For higher loads, a primary separator can be added upstream. -
Q: Does the machine remove dissolved COD or only suspended solids?
A: The DAF and biological unit target both soluble COD and suspended solids. Combined removal efficiency for total COD is typically 80-95% depending on the nature of the organics. -
Q: Can the treatment capacity be increased to 4 m³/h?
A: Yes, we offer modular units that can be paralleled. For higher capacity, please provide your flow rate and we will customize accordingly. -
Q: What chemicals are required for operation?
A: Typically you'll need a coagulant (e.g., PAC), flocculant (PAM), and pH adjustment agents. We supply dosing pumps and recommend chemical brands based on your water analysis. -
Q: What certifications does the machine carry?
A: The manufacturing process is ISO9001 and ISO14000 certified. The machine itself can be supplied with a HACCP compliance certificate upon request. Additional certifications (CE, etc.) are available at extra cost. -
Q: Is the sludge produced considered hazardous?
A: Sludge from food processing mainly contains organic matter and oil – it is generally non-hazardous. We can provide a sludge dewatering option to reduce volume for disposal. -
Q: What is the warranty period?
A: Standard warranty is 12 months from commissioning, covering defects in materials and workmanship. Extended warranties are negotiable. -
Q: Do you provide installation and training?
A: Yes, we offer on-site supervision for installation and commissioning. Remote training via video is also available. Our team can travel to your site globally for support.
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