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0.5-80 T/h Falling Film MVR Evaporation Concentration Crystallizer System

0.5-80 T/h Falling Film MVR Evaporation Concentration Crystallizer System photo-1
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0.5-80 T/h Falling Film MVR Evaporation Concentration Crystallizer System photo-3
0.5-80 T/h Falling Film MVR Evaporation Concentration Crystallizer System photo-4
0.5-80 T/h Falling Film MVR Evaporation Concentration Crystallizer System photo-5

Product Spotlights

Energy-saving MVR falling film evaporation crystallizer with 0.5–80 t/h capacity, reducing steam use by 90%+. Automated PLC control, corrosion-resistant SS304/316L, flexible integration for ZLD, brine, and chemical processes. Backed by ISO-certified Chinese manufacturer with 300+ global projects.
US$ 1850 - 41900 MOQ: 1 Combo
Key Specifications
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Certification:
Other, ISO9001
Capacity:
0.5 - 80 t/h
Type:
Falling Film MVR Evaporation Concentration Crystallizer
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
Certification Other, ISO9001
Capacity 0.5 - 80 t/h
Type Falling Film MVR Evaporation Concentration Crystallizer
Material Stainless Steel 304/316L (optional)
Application Chemical, Pharmaceutical, Food, Wastewater Treatment
MVR Compressor Centrifugal or Roots Type (customizable)
Control System PLC + HMI, remote monitoring
Heating Source Electricity / Steam / Hot Water (optional)
Operating Pressure Vacuum / Atmospheric
Brand Qingdao Conqinphi (customizable)

Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. — a leading manufacturer established in 2015, with a factory spanning 10,000–30,000 m² and over 200 skilled employees. Our 0.5–80 t/h Falling Film MVR Evaporation Concentration Crystallizer System is engineered for energy-efficient separation and crystallization, widely trusted by clients across North America, Europe, Southeast Asia, and beyond. Backed by ISO9001, ISO14000, OHSAS18001 and other certifications, this system delivers reliable performance with up to 60% energy savings compared to traditional evaporators.

This advanced crystallizer system combines falling film evaporation with mechanical vapor recompression (MVR) technology, ensuring low operating costs, compact footprint, and high concentration ratios. Ideal for brine concentration, wastewater zero liquid discharge (ZLD), and chemical product recovery, it offers flexible capacity from 0.5 to 80 tons per hour to match your production scale. Below you'll find detailed specifications, key features, and answers to common questions.

Technical Specifications

Parameter Value / Range
Evaporation Capacity 0.5 – 80 t/h
Operating Temperature 40 – 100 °C (customizable)
Evaporation Temperature Difference 3 – 8 °C
MVR Compressor Type Centrifugal / Roots (optional)
Power Consumption 15 – 50 kWh per ton of water removed
Material of Construction SS304 / SS316L / Duplex (on request)
Control System PLC + Touch Screen, Ethernet ready
Crystallization Mode Forced circulation / DTB (optional)

Key Features & Benefits

  • Energy Efficiency: MVR technology recycles vapor latent heat, reducing steam consumption by over 90% compared to multi-effect evaporators. Typical power consumption is only 15–50 kWh per ton of evaporated water.
  • Wide Capacity Range: From 0.5 t/h pilot-scale to 80 t/h industrial-grade systems, easily scalable to meet growing production needs.
  • High Concentration Ratio: Falling film design ensures thin liquid film for rapid heat transfer, enabling concentration up to near saturation and efficient crystallization.
  • Low Maintenance: Few moving parts, robust compressor design, and self-cleaning options reduce downtime. All components are accessible for inspection.
  • Flexible Integration: Can be combined with forced circulation crystallizers, fluidized bed, or DTB crystallizers for different crystal size requirements.
  • Automated Operation: PLC/HMI with remote monitoring (optional) allows unattended continuous operation and real-time data logging.
  • Corrosion Resistance: Made from high-grade stainless steel or duplex alloys, suitable for acidic, alkaline, and saline solutions.
  • Compact Footprint: Vertical layout saves floor space – ideal for retrofitting existing plants.

Applications

  • Zero Liquid Discharge (ZLD) systems for industrial wastewater
  • Brine concentration and salt recovery in chemical plants
  • Food industry (e.g., milk, juice, sugar solutions) concentration
  • Pharmaceutical extraction and solvent recovery
  • Petrochemical and refining waste stream treatment

Why Choose Qingdao Conqinphi? As an ISO9001, ISO14000, OHSAS18001, and HACCP certified manufacturer with $10–50 million annual export value, we have delivered over 300 projects worldwide since 2015. Our dedicated R&D team and 10,000+ m² factory ensure strict quality control and on-time delivery. Each Falling Film MVR crystallization system undergoes factory acceptance testing (FAT) and is backed by full technical support and spare parts availability. Contact us today for a customized solution tailored to your process conditions.

FAQ

  1. Q: What is the typical payback period for your MVR crystallization system?
    A: Depending on local energy costs and operating hours, payback is usually between 1–3 years due to dramatic steam savings.
  2. Q: Can the system handle high viscosity or fouling liquids?
    A: Yes, the falling film design is suitable for moderate viscosity. For severe fouling, we recommend adding a forced circulation loop or periodic CIP (clean-in-place).
  3. Q: Do you provide after-sales service and installation guidance?
    A: Absolutely. We offer remote commissioning support, on-site supervision (travel costs apply), and comprehensive manuals. Spare parts can be shipped within 48 hours.
  4. Q: What certifications do you have for international markets?
    A: Our factory holds ISO9001, ISO14000, OHSAS18001, HACCP, TL900, QS9000, and SA8000, among others. Additional certifications (e.g., CE, ASME) can be arranged upon request.
  5. Q: How do you guarantee crystal size consistency?
    A: We integrate advanced crystallizer options (DTB, forced circulation) with precise temperature and supersaturation control, ensuring uniform crystal growth and easy downstream filtration.
  6. Q: Can I test my material before purchasing?
    A: Yes, we have a pilot-scale 0.5 t/h MVR system in our lab. You can send samples for a feasibility test – results are usually available within 2 weeks.
  7. Q: What is the maximum operating temperature?
    A: Standard design allows up to 100°C. With special materials and compressor modifications, temperatures up to 130°C are possible.
  8. Q: How long does delivery take for a 40 t/h system?
    A: Typical lead time is 90–120 days after order confirmation, depending on customization level. We keep inventory of key compressor components to accelerate delivery.

Ready to reduce your operating costs and achieve sustainable crystallization? Request a quote or free technical consultation with our engineers today.

Product Tags: Falling Film MVR Evaporator , MVR Crystallizer System , Industrial Evaporation Concentration Equipment

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Gold Verified Supplier
1Yr
Verified Business License
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million

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