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Help CenterSemi-Auto 3 TPH Evaporative Crystallization System With Forced Circulation MVR Compressor
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015 with a factory spanning 10,000-30,000 square meters, introduces the Semi-Auto 3 TPH Evaporative Crystallization System with Forced Circulation MVR Compressor. This advanced system is designed to efficiently treat industrial wastewater by concentrating and crystallizing dissolved solids, achieving zero liquid discharge (ZLD) goals. With a robust annual export value of US$10-50 million and a team of 201-300 skilled employees, we deliver reliable, energy-saving solutions tailored to global markets.
Our system leverages mechanical vapor recompression (MVR) technology combined with forced circulation to maximize heat transfer and minimize energy consumption. The semi-automatic operation ensures consistent performance while reducing manual intervention. Below are the key features and technical specifications that make this system a smart investment for industries such as chemical processing, pharmaceuticals, food & beverage, and mining.
Key Features & Benefits
- High Efficiency MVR Compressor: The forced circulation MVR compressor recovers latent heat from vapor, reducing energy consumption by up to 60-80% compared to conventional evaporation systems.
- 3 TPH Capacity: Designed to handle 3 tons per hour of feed solution, suitable for medium-scale industrial applications.
- Semi-Automatic Control: Equipped with PLC and touch screen interface for easy monitoring and adjustment of parameters like temperature, pressure, and flow rate.
- Forced Circulation Design: Ensures uniform heat transfer and prevents scaling, extending equipment lifespan and reducing maintenance downtime.
- Evaporative Crystallization: Simultaneously evaporates water and crystallizes solutes, enabling recovery of valuable by-products and reducing waste volume.
- Customizable Material Options: Available in stainless steel 316L or other corrosion-resistant alloys to suit aggressive chemical environments.
- Compact Footprint: Space-saving skid-mounted design simplifies installation and integration into existing plants.
- Compliance & Safety: Built with safety interlocks and meets international standards (subject to client requirements).
Technical Specifications
| Parameter | Value |
| Feed Capacity | 3 TPH |
| Evaporation Temperature | 60-80°C (adjustable) |
| Compressor Type | Centrifugal MVR with forced circulation |
| Power Consumption | Approx. 30-50 kW (depending on feed) |
| Control System | PLC + Touch Screen (HMI) |
| Material of Construction | SS304 / SS316L / Duplex (optional) |
| Dimensions (L x W x H) | Customizable based on site |
| Weight | Approx. 8-12 tons |
Why Choose Qingdao Conqinphi?
With over 9 years of industry experience, our company has successfully delivered hundreds of evaporation and crystallization systems to clients across North America, South America, Europe, Asia, Africa, and Oceania. Our factory is certified under multiple management systems including ISO9001, ISO14000, and OHSAS18001, ensuring consistent quality and environmental responsibility. We have a dedicated R&D team and a strong after-sales service network.
The Semi-Auto 3 TPH Evaporative Crystallization System is a proven solution for reducing wastewater volume and recovering valuable resources. Our clients report significant savings in disposal costs and energy usage. We invite you to contact us for a detailed proposal or to arrange a factory visit. Let us help you achieve your sustainability goals with reliable, cost-effective technology.
Frequently Asked Questions
Q1: What types of feed solutions can this system handle?
A: It is suitable for various aqueous solutions with high salinity, including industrial wastewater, brine, and chemical process streams. The system can handle solutions with suspended solids up to a certain level; please provide your specific feed analysis for a customized recommendation.
Q2: Is the system fully automatic or semi-automatic?
A: It is semi-automatic, meaning key parameters are automatically controlled via PLC, but manual intervention may be required for startup, shutdown, and cleaning cycles. Full automation can be customized upon request.
Q3: What is the energy saving compared to traditional evaporators?
A: The MVR compressor typically reduces energy consumption by 60-80% compared to multi-effect evaporation, as it recycles vapor heat instead of using fresh steam.
Q4: What certifications does this product have?
A: Our company holds ISO9001, ISO14000, OHSAS18001, and other certifications. Specific product certifications can be provided upon request based on the material and design.
Q5: What is the typical lead time?
A: Lead time depends on configuration and order quantity, typically 60-90 days after order confirmation. We can expedite for urgent projects.
Q6: Do you offer installation and commissioning services?
A: Yes, we provide on-site installation supervision and commissioning support. Our engineers can travel to your site, or we can offer remote guidance.
Q7: Can the system be customized for different capacities?
A: Yes, we offer systems from 1 TPH to 10 TPH or more. The 3 TPH is a standard model, but we can design to your exact requirements.
Q8: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning, covering defects in materials and workmanship. Extended warranties are available.
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